The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines

For a continuous mode of operation, insulating material in an electrical machine is subject to constant thermal, electrical, mechanical and environmental stresses where thermal stress is a major cause of gradual insulation deterioration, which leads to ultimate winding failure. To guarantee a satisf...

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Main Authors: Gulrukh Turabee, Muhammad Raza Khowja, Paolo Giangrande, Vincenzo Madonna, Georgina Cosma, Gaurang Vakil, Chris Gerada, Michael Galea
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9007468/
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author Gulrukh Turabee
Muhammad Raza Khowja
Paolo Giangrande
Vincenzo Madonna
Georgina Cosma
Gaurang Vakil
Chris Gerada
Michael Galea
author_facet Gulrukh Turabee
Muhammad Raza Khowja
Paolo Giangrande
Vincenzo Madonna
Georgina Cosma
Gaurang Vakil
Chris Gerada
Michael Galea
author_sort Gulrukh Turabee
collection DOAJ
description For a continuous mode of operation, insulating material in an electrical machine is subject to constant thermal, electrical, mechanical and environmental stresses where thermal stress is a major cause of gradual insulation deterioration, which leads to ultimate winding failure. To guarantee a satisfactory lifetime, electrical machines are designed to operate winding temperatures well below their thermal class, which results in an oversized design. Standard methods for thermal lifetime evaluation of electrical machines are based on accelerated aging tests that require several months of testing. This paper proposes an alternative approach relying on a supervised neural network that significantly shortens the time demanded by accelerated aging tests for thermal lifetime evaluation of electrical machines. The supervised neural network is based on a feedforward neural network trained with Bayesian Regularisation Backpropagation (BRP) algorithm. The network predicts the wire insulation resistance with respect to its aging time at aging temperatures of 250°C, 270°C and 290°C, which reveals a good match of prediction outcomes against the experimental findings. The mean time-to-failure at each aging temperature is extracted using the Weibull probability plot in order to compare the Arrhenius curves for both conventional and proposed method and a relative error of 0.125% is achieved in terms of their temperature indexes. In addition, the analysis shows a time saving of 1680 hours (57% time saved of experimental test procedure) when the thermal life of the insulating material is predicted using BRP neural network.
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spelling doaj.art-cf77e5d8116a4ecebf626957202359032022-12-21T19:59:32ZengIEEEIEEE Access2169-35362020-01-018402834029710.1109/ACCESS.2020.29759859007468The Role of Neural Networks in Predicting the Thermal Life of Electrical MachinesGulrukh Turabee0https://orcid.org/0000-0002-2336-1912Muhammad Raza Khowja1https://orcid.org/0000-0003-3075-9440Paolo Giangrande2https://orcid.org/0000-0002-2328-5171Vincenzo Madonna3Georgina Cosma4https://orcid.org/0000-0002-4663-6907Gaurang Vakil5Chris Gerada6https://orcid.org/0000-0003-4707-4480Michael Galea7https://orcid.org/0000-0002-9094-611XSchool of Science and Technology, Nottingham Trent University, Nottingham, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.Department of Computer Science, School of Science, Loughborough University, Loughborough, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.Power Electronics, Machines, and Control Research Group, University of Nottingham, Nottingham, U.K.For a continuous mode of operation, insulating material in an electrical machine is subject to constant thermal, electrical, mechanical and environmental stresses where thermal stress is a major cause of gradual insulation deterioration, which leads to ultimate winding failure. To guarantee a satisfactory lifetime, electrical machines are designed to operate winding temperatures well below their thermal class, which results in an oversized design. Standard methods for thermal lifetime evaluation of electrical machines are based on accelerated aging tests that require several months of testing. This paper proposes an alternative approach relying on a supervised neural network that significantly shortens the time demanded by accelerated aging tests for thermal lifetime evaluation of electrical machines. The supervised neural network is based on a feedforward neural network trained with Bayesian Regularisation Backpropagation (BRP) algorithm. The network predicts the wire insulation resistance with respect to its aging time at aging temperatures of 250°C, 270°C and 290°C, which reveals a good match of prediction outcomes against the experimental findings. The mean time-to-failure at each aging temperature is extracted using the Weibull probability plot in order to compare the Arrhenius curves for both conventional and proposed method and a relative error of 0.125% is achieved in terms of their temperature indexes. In addition, the analysis shows a time saving of 1680 hours (57% time saved of experimental test procedure) when the thermal life of the insulating material is predicted using BRP neural network.https://ieeexplore.ieee.org/document/9007468/Neural networkaging timethermal life of insulationaccelerated lifetime test
spellingShingle Gulrukh Turabee
Muhammad Raza Khowja
Paolo Giangrande
Vincenzo Madonna
Georgina Cosma
Gaurang Vakil
Chris Gerada
Michael Galea
The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
IEEE Access
Neural network
aging time
thermal life of insulation
accelerated lifetime test
title The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
title_full The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
title_fullStr The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
title_full_unstemmed The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
title_short The Role of Neural Networks in Predicting the Thermal Life of Electrical Machines
title_sort role of neural networks in predicting the thermal life of electrical machines
topic Neural network
aging time
thermal life of insulation
accelerated lifetime test
url https://ieeexplore.ieee.org/document/9007468/
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