Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components
The productivity during the machining of thin-floor components is limited due to unstable vibrations, which lead to poor surface quality and part rejection at the last stage of the manufacturing process. In this article, a semi-active magnetorheological damper device is designed in order to suppress...
| Main Authors: | , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2020-07-01
|
| Series: | Applied Sciences |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2076-3417/10/15/5313 |
| _version_ | 1827711948681117696 |
|---|---|
| author | Santiago Daniel Puma-Araujo Daniel Olvera-Trejo Oscar Martínez-Romero Gorka Urbikain Alex Elías-Zúñiga Luis Norberto López de Lacalle |
| author_facet | Santiago Daniel Puma-Araujo Daniel Olvera-Trejo Oscar Martínez-Romero Gorka Urbikain Alex Elías-Zúñiga Luis Norberto López de Lacalle |
| author_sort | Santiago Daniel Puma-Araujo |
| collection | DOAJ |
| description | The productivity during the machining of thin-floor components is limited due to unstable vibrations, which lead to poor surface quality and part rejection at the last stage of the manufacturing process. In this article, a semi-active magnetorheological damper device is designed in order to suppress chatter conditions during the milling operations of thin-floor components. To validate the performance of the magnetorheological (MR) damper device, a 1 degree of freedom experimental setup was designed to mimic the machining of thin-floor components and then, the stability boundaries were computed using the Enhance Multistage Homotopy Perturbation Method (EMHPM) together with a novel cutting force model in which the bull-nose end mill is discretized in disks. It was found that the predicted EMHPM stability lobes of the cantilever beam closely follow experimental data. The end of the paper shows that the usage of the MR damper device modifies the stability boundaries with a productivity increase by a factor of at least 3. |
| first_indexed | 2024-03-10T18:04:36Z |
| format | Article |
| id | doaj.art-cfce27cb21074bed8ba8e1399a5f46a9 |
| institution | Directory Open Access Journal |
| issn | 2076-3417 |
| language | English |
| last_indexed | 2024-03-10T18:04:36Z |
| publishDate | 2020-07-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Applied Sciences |
| spelling | doaj.art-cfce27cb21074bed8ba8e1399a5f46a92023-11-20T08:38:19ZengMDPI AGApplied Sciences2076-34172020-07-011015531310.3390/app10155313Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor ComponentsSantiago Daniel Puma-Araujo0Daniel Olvera-Trejo1Oscar Martínez-Romero2Gorka Urbikain3Alex Elías-Zúñiga4Luis Norberto López de Lacalle5Tecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey, N.L. 64849, MexicoTecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey, N.L. 64849, MexicoTecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey, N.L. 64849, MexicoDepartment of Mechanical Engineering, University of the Basque Country, Alameda de Urquijo s/n, 48013 Bilbao, Bizkaia, SpainTecnologico de Monterrey, School of Engineering and Sciences, Ave. Eugenio Garza Sada 2501, Monterrey, N.L. 64849, MexicoDepartment of Mechanical Engineering, University of the Basque Country, Alameda de Urquijo s/n, 48013 Bilbao, Bizkaia, SpainThe productivity during the machining of thin-floor components is limited due to unstable vibrations, which lead to poor surface quality and part rejection at the last stage of the manufacturing process. In this article, a semi-active magnetorheological damper device is designed in order to suppress chatter conditions during the milling operations of thin-floor components. To validate the performance of the magnetorheological (MR) damper device, a 1 degree of freedom experimental setup was designed to mimic the machining of thin-floor components and then, the stability boundaries were computed using the Enhance Multistage Homotopy Perturbation Method (EMHPM) together with a novel cutting force model in which the bull-nose end mill is discretized in disks. It was found that the predicted EMHPM stability lobes of the cantilever beam closely follow experimental data. The end of the paper shows that the usage of the MR damper device modifies the stability boundaries with a productivity increase by a factor of at least 3.https://www.mdpi.com/2076-3417/10/15/5313thin-floor machiningchattermagnetorheological damperbull-nose end mill |
| spellingShingle | Santiago Daniel Puma-Araujo Daniel Olvera-Trejo Oscar Martínez-Romero Gorka Urbikain Alex Elías-Zúñiga Luis Norberto López de Lacalle Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components Applied Sciences thin-floor machining chatter magnetorheological damper bull-nose end mill |
| title | Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components |
| title_full | Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components |
| title_fullStr | Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components |
| title_full_unstemmed | Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components |
| title_short | Semi-Active Magnetorheological Damper Device for Chatter Mitigation during Milling of Thin-Floor Components |
| title_sort | semi active magnetorheological damper device for chatter mitigation during milling of thin floor components |
| topic | thin-floor machining chatter magnetorheological damper bull-nose end mill |
| url | https://www.mdpi.com/2076-3417/10/15/5313 |
| work_keys_str_mv | AT santiagodanielpumaaraujo semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents AT danielolveratrejo semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents AT oscarmartinezromero semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents AT gorkaurbikain semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents AT alexeliaszuniga semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents AT luisnorbertolopezdelacalle semiactivemagnetorheologicaldamperdeviceforchattermitigationduringmillingofthinfloorcomponents |