On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)

This paper describes the novel on-machine measurement method of tool edge shape by using fluorescence emitted from cutting fluid. Tool wear and chipping are a major factor of decreasing machining accuracy. Therefore, on-machine measurement methods of tool edge shape with high accuracy are the subjec...

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Main Authors: Kohei MATSUMOTO, Yasuhiro MIZUTANI, Yasuhiro TAKAYA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2019-10-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/85/880/85_19-00238/_pdf/-char/en
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author Kohei MATSUMOTO
Yasuhiro MIZUTANI
Yasuhiro TAKAYA
author_facet Kohei MATSUMOTO
Yasuhiro MIZUTANI
Yasuhiro TAKAYA
author_sort Kohei MATSUMOTO
collection DOAJ
description This paper describes the novel on-machine measurement method of tool edge shape by using fluorescence emitted from cutting fluid. Tool wear and chipping are a major factor of decreasing machining accuracy. Therefore, on-machine measurement methods of tool edge shape with high accuracy are the subject of intensive study. Especially, considering the machining process, a robust measurement method with water-soluble cutting fluid is required for precise machining. For these reasons, the purpose of this research is to develop the technique that enables to measure tool edge shape precisely by using a confocal microscope. In order to achieve it, we have proposed the measurement method of tool edge shape by detecting fluorescence of cutting fluid adhering to the tool edge. Previous research has shown that it is possible to measure tool edge shape precisely by using oily cutting fluid. However, the applicability to water soluble cutting fluid is still remained. In particular, since water-soluble cutting fluid is used with dilution, it is worried that its fluorescence emission efficiency is lower than oily cutting fluid and the fluorescence detection is difficult. In this paper, it is shown that fluorescence could be detected from water-soluble cutting fluid. Then, the cutting tool edge shape adhering water-soluble cutting fluid is measured. These results show that the proposed method has high applicability to an on-machine measurement.
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spelling doaj.art-cff47aa9d58b4bcfbab393739178dfe62022-12-22T04:16:11ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612019-10-018588019-0023819-0023810.1299/transjsme.19-00238transjsmeOn-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)Kohei MATSUMOTO0Yasuhiro MIZUTANI1Yasuhiro TAKAYA2Department of Mechanical Engineering, Osaka UniversityDepartment of Mechanical Engineering, Osaka UniversityDepartment of Mechanical Engineering, Osaka UniversityThis paper describes the novel on-machine measurement method of tool edge shape by using fluorescence emitted from cutting fluid. Tool wear and chipping are a major factor of decreasing machining accuracy. Therefore, on-machine measurement methods of tool edge shape with high accuracy are the subject of intensive study. Especially, considering the machining process, a robust measurement method with water-soluble cutting fluid is required for precise machining. For these reasons, the purpose of this research is to develop the technique that enables to measure tool edge shape precisely by using a confocal microscope. In order to achieve it, we have proposed the measurement method of tool edge shape by detecting fluorescence of cutting fluid adhering to the tool edge. Previous research has shown that it is possible to measure tool edge shape precisely by using oily cutting fluid. However, the applicability to water soluble cutting fluid is still remained. In particular, since water-soluble cutting fluid is used with dilution, it is worried that its fluorescence emission efficiency is lower than oily cutting fluid and the fluorescence detection is difficult. In this paper, it is shown that fluorescence could be detected from water-soluble cutting fluid. Then, the cutting tool edge shape adhering water-soluble cutting fluid is measured. These results show that the proposed method has high applicability to an on-machine measurement.https://www.jstage.jst.go.jp/article/transjsme/85/880/85_19-00238/_pdf/-char/enfluorescenceconfocal microscopytool weartool shape measurementweter-soluble cutting fluid
spellingShingle Kohei MATSUMOTO
Yasuhiro MIZUTANI
Yasuhiro TAKAYA
On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
Nihon Kikai Gakkai ronbunshu
fluorescence
confocal microscopy
tool wear
tool shape measurement
weter-soluble cutting fluid
title On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
title_full On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
title_fullStr On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
title_full_unstemmed On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
title_short On-machine measurement of tool edge shape by using fluorescence of cutting fluid (Examination of applicability to water-soluble cutting fluid)
title_sort on machine measurement of tool edge shape by using fluorescence of cutting fluid examination of applicability to water soluble cutting fluid
topic fluorescence
confocal microscopy
tool wear
tool shape measurement
weter-soluble cutting fluid
url https://www.jstage.jst.go.jp/article/transjsme/85/880/85_19-00238/_pdf/-char/en
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