An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System

Sustainable efficient energy is the key factor of any sustainable manufacturing system. This study addresses a multi-item sustainable economic energy efficient reliable manufacturing quantity (MSEEERMQ) model. The manufacturing system produces defective products during long-runs, where those product...

Full description

Bibliographic Details
Main Authors: Mitali Sarkar, Sungjun Kim, Jihed Jemai, Baishakhi Ganguly, Biswajit Sarkar
Format: Article
Language:English
Published: MDPI AG 2019-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/15/2857
_version_ 1798024300566937600
author Mitali Sarkar
Sungjun Kim
Jihed Jemai
Baishakhi Ganguly
Biswajit Sarkar
author_facet Mitali Sarkar
Sungjun Kim
Jihed Jemai
Baishakhi Ganguly
Biswajit Sarkar
author_sort Mitali Sarkar
collection DOAJ
description Sustainable efficient energy is the key factor of any sustainable manufacturing system. This study addresses a multi-item sustainable economic energy efficient reliable manufacturing quantity (MSEEERMQ) model. The manufacturing system produces defective products during long-runs, where those products may be reworked under the optimum effect of energy and carbon footprint with some costs. As all products are not sold immediately, the holding cost increases based on time. The management decides the system design variable to reduce energy consumption cost and increase system reliability under some time-dependent holding costs, and the optimum energy such that the maximum profit of the production model is obtained with a system reliability as a decision variable. The inflation and time-value of money are considered to calculate the cost of the production model under efficient energy. Using control theory, an Euler−Lagrange method is employed to obtain the sustainable critical path, which gives the optimal solution of the model. There are two lemmas to prove the global optimal solution of the model through the control theory. There is an illustrative example to test the model. Under different conditions there are other two examples with graphical representation and sensitivity analysis. Numerical studies reveal that maximum profit is obtained at the optimal value of the decision variable.
first_indexed 2024-04-11T18:00:11Z
format Article
id doaj.art-d013324b1753402c88db1d5a6909afb2
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-11T18:00:11Z
publishDate 2019-07-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-d013324b1753402c88db1d5a6909afb22022-12-22T04:10:32ZengMDPI AGEnergies1996-10732019-07-011215285710.3390/en12152857en12152857An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing SystemMitali Sarkar0Sungjun Kim1Jihed Jemai2Baishakhi Ganguly3Biswajit Sarkar4Department of Industrial Engineering, Yonsei University, 50 Yonsei-ro, Sinchon-dong, Seodaemun-gu, Seoul 03722, KoreaDepartment of Industrial & Management Engineering, Hanyang University, Ansan, Gyeonggi-do 155 88, KoreaDepartment of Industrial Engineering, Hanyang University, Seoul 04763, KoreaDepartment of Mathematics & Statistics, Banasthali Vidyapith, Rajasthan 304 022, IndiaDepartment of Industrial & Management Engineering, Hanyang University, Ansan, Gyeonggi-do 155 88, KoreaSustainable efficient energy is the key factor of any sustainable manufacturing system. This study addresses a multi-item sustainable economic energy efficient reliable manufacturing quantity (MSEEERMQ) model. The manufacturing system produces defective products during long-runs, where those products may be reworked under the optimum effect of energy and carbon footprint with some costs. As all products are not sold immediately, the holding cost increases based on time. The management decides the system design variable to reduce energy consumption cost and increase system reliability under some time-dependent holding costs, and the optimum energy such that the maximum profit of the production model is obtained with a system reliability as a decision variable. The inflation and time-value of money are considered to calculate the cost of the production model under efficient energy. Using control theory, an Euler−Lagrange method is employed to obtain the sustainable critical path, which gives the optimal solution of the model. There are two lemmas to prove the global optimal solution of the model through the control theory. There is an illustrative example to test the model. Under different conditions there are other two examples with graphical representation and sensitivity analysis. Numerical studies reveal that maximum profit is obtained at the optimal value of the decision variable.https://www.mdpi.com/1996-1073/12/15/2857energysustainable manufacturing systemmulti-item productionvariable holding costinflationcontrol theory
spellingShingle Mitali Sarkar
Sungjun Kim
Jihed Jemai
Baishakhi Ganguly
Biswajit Sarkar
An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
Energies
energy
sustainable manufacturing system
multi-item production
variable holding cost
inflation
control theory
title An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
title_full An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
title_fullStr An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
title_full_unstemmed An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
title_short An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System
title_sort application of time dependent holding costs and system reliability in a multi item sustainable economic energy efficient reliable manufacturing system
topic energy
sustainable manufacturing system
multi-item production
variable holding cost
inflation
control theory
url https://www.mdpi.com/1996-1073/12/15/2857
work_keys_str_mv AT mitalisarkar anapplicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT sungjunkim anapplicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT jihedjemai anapplicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT baishakhiganguly anapplicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT biswajitsarkar anapplicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT mitalisarkar applicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT sungjunkim applicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT jihedjemai applicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT baishakhiganguly applicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem
AT biswajitsarkar applicationoftimedependentholdingcostsandsystemreliabilityinamultiitemsustainableeconomicenergyefficientreliablemanufacturingsystem