Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator

In order to study the effect of a high twist rate propeller on the flow field characteristics of pseudoplastic non-Newtonian fluids, the numerical simulation method was used to analyze the mixing flow field of pseudoplastic non-Newtonian fluids at different concentrations in this paper. By changing...

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Main Authors: Shiji Wang, Peng Wang, Jianping Yuan, Jinfeng Liu, Qiaorui Si, Dun Li
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/13/4561
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author Shiji Wang
Peng Wang
Jianping Yuan
Jinfeng Liu
Qiaorui Si
Dun Li
author_facet Shiji Wang
Peng Wang
Jianping Yuan
Jinfeng Liu
Qiaorui Si
Dun Li
author_sort Shiji Wang
collection DOAJ
description In order to study the effect of a high twist rate propeller on the flow field characteristics of pseudoplastic non-Newtonian fluids, the numerical simulation method was used to analyze the mixing flow field of pseudoplastic non-Newtonian fluids at different concentrations in this paper. By changing the rotational speed and the blade installation height, the vorticity, turbulent energy, mixing power consumption, mixing time and mixing energy of the flow field were analyzed. By analyzing and comparing the research results, it was found that increasing the mixing propeller speed can effectively improve the mixing effect. Single-layer arrangement of mixing propeller is not suitable to be placed close to the bottom of the tank, and the mixing of the upper flow field is weaker. Under the same conditions, when the viscosity of pseudoplastic non-Newtonian fluid is increased, the high vorticity and high turbulence energy area is reduced to the mixing propeller area, and the time required for mixing 1.25% CMC solution is 246 times longer than that for mixing 0.62% CMC solution and the required mixing energy also increases sharply. The accuracy of the numerical simulation was verified by experiments. Considering the mixing effect and the mixing power consumption, the single-layer arrangement propeller is more suitable for mixing pseudoplastic non-Newtonian fluids with mass fraction of 0.62% CMC or below. This study can provide a reference for the practical application of propeller mixers to mix pseudoplastic non-Newtonian fluids.
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spelling doaj.art-d04a3c8275a34d67b6649e2299eb1e682023-11-23T19:53:47ZengMDPI AGEnergies1996-10732022-06-011513456110.3390/en15134561Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller AgitatorShiji Wang0Peng Wang1Jianping Yuan2Jinfeng Liu3Qiaorui Si4Dun Li5National Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaNational Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaNational Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaNational Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaNational Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaNational Research Center of Pumps, Jiangsu University, Zhenjiang 212013, ChinaIn order to study the effect of a high twist rate propeller on the flow field characteristics of pseudoplastic non-Newtonian fluids, the numerical simulation method was used to analyze the mixing flow field of pseudoplastic non-Newtonian fluids at different concentrations in this paper. By changing the rotational speed and the blade installation height, the vorticity, turbulent energy, mixing power consumption, mixing time and mixing energy of the flow field were analyzed. By analyzing and comparing the research results, it was found that increasing the mixing propeller speed can effectively improve the mixing effect. Single-layer arrangement of mixing propeller is not suitable to be placed close to the bottom of the tank, and the mixing of the upper flow field is weaker. Under the same conditions, when the viscosity of pseudoplastic non-Newtonian fluid is increased, the high vorticity and high turbulence energy area is reduced to the mixing propeller area, and the time required for mixing 1.25% CMC solution is 246 times longer than that for mixing 0.62% CMC solution and the required mixing energy also increases sharply. The accuracy of the numerical simulation was verified by experiments. Considering the mixing effect and the mixing power consumption, the single-layer arrangement propeller is more suitable for mixing pseudoplastic non-Newtonian fluids with mass fraction of 0.62% CMC or below. This study can provide a reference for the practical application of propeller mixers to mix pseudoplastic non-Newtonian fluids.https://www.mdpi.com/1996-1073/15/13/4561mixingpseudoplastic non-Newtonian fluidspropellercomputational fluid dynamics (CFD)
spellingShingle Shiji Wang
Peng Wang
Jianping Yuan
Jinfeng Liu
Qiaorui Si
Dun Li
Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
Energies
mixing
pseudoplastic non-Newtonian fluids
propeller
computational fluid dynamics (CFD)
title Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
title_full Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
title_fullStr Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
title_full_unstemmed Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
title_short Simulation Analysis of Power Consumption and Mixing Time of Pseudoplastic Non-Newtonian Fluids with a Propeller Agitator
title_sort simulation analysis of power consumption and mixing time of pseudoplastic non newtonian fluids with a propeller agitator
topic mixing
pseudoplastic non-Newtonian fluids
propeller
computational fluid dynamics (CFD)
url https://www.mdpi.com/1996-1073/15/13/4561
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