Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream

Industry 4.0 concept has become a worldwide revolution that has been mainly led by the manufacturing sector. Continuous Process Industry is part of this global trend where there are aspects of the “fourth industrial revolution” that must be adapted to the particular context and needs of big continuo...

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Main Authors: Igor G. Olaizola, Marco Quartulli, Elias Unzueta, Juan I. Goicolea, Julián Flórez
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/23/9164
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author Igor G. Olaizola
Marco Quartulli
Elias Unzueta
Juan I. Goicolea
Julián Flórez
author_facet Igor G. Olaizola
Marco Quartulli
Elias Unzueta
Juan I. Goicolea
Julián Flórez
author_sort Igor G. Olaizola
collection DOAJ
description Industry 4.0 concept has become a worldwide revolution that has been mainly led by the manufacturing sector. Continuous Process Industry is part of this global trend where there are aspects of the “fourth industrial revolution” that must be adapted to the particular context and needs of big continuous processes such as oil refineries that have evolved to control paradigms supported by sector-specific technologies where big volumes of operation-driven data are continuously captured from a plethora of sensors. The introduction of Artificial Intelligence techniques can overcome the current limitations of Advanced Control Systems (mainly MPCs) by providing better performance on highly non-linear and complex systems and by operating with a broader scope in terms of signals/data and sub-systems. Moreover, the state of the art of traditional PID/MPC based solutions is showing an asymptotic improvement that requires a disruptive approach in order to reach relevant improvements in terms of efficiency, optimization, maintenance, etc. This paper shows the key aspects in oil refineries to successfully adopt Big Data and Machine Learning solutions that can significantly improve the efficiency and competitiveness of continuous processes.
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spelling doaj.art-d0d900ecf6084a81896d26359d0d3ad92023-11-24T12:09:32ZengMDPI AGSensors1424-82202022-11-012223916410.3390/s22239164Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas DownstreamIgor G. Olaizola0Marco Quartulli1Elias Unzueta2Juan I. Goicolea3Julián Flórez4Vicomtech Foundation, Basque Research and Technology Alliance (BRTA), Mikeletegi 57, 20009 Donostia-San Sebastian, SpainVicomtech Foundation, Basque Research and Technology Alliance (BRTA), Mikeletegi 57, 20009 Donostia-San Sebastian, SpainPetronor-Repsol, San Martin 5, Edificio Muñatones, 48550 Muskiz, SpainVicomtech Foundation, Basque Research and Technology Alliance (BRTA), Mikeletegi 57, 20009 Donostia-San Sebastian, SpainVicomtech Foundation, Basque Research and Technology Alliance (BRTA), Mikeletegi 57, 20009 Donostia-San Sebastian, SpainIndustry 4.0 concept has become a worldwide revolution that has been mainly led by the manufacturing sector. Continuous Process Industry is part of this global trend where there are aspects of the “fourth industrial revolution” that must be adapted to the particular context and needs of big continuous processes such as oil refineries that have evolved to control paradigms supported by sector-specific technologies where big volumes of operation-driven data are continuously captured from a plethora of sensors. The introduction of Artificial Intelligence techniques can overcome the current limitations of Advanced Control Systems (mainly MPCs) by providing better performance on highly non-linear and complex systems and by operating with a broader scope in terms of signals/data and sub-systems. Moreover, the state of the art of traditional PID/MPC based solutions is showing an asymptotic improvement that requires a disruptive approach in order to reach relevant improvements in terms of efficiency, optimization, maintenance, etc. This paper shows the key aspects in oil refineries to successfully adopt Big Data and Machine Learning solutions that can significantly improve the efficiency and competitiveness of continuous processes.https://www.mdpi.com/1424-8220/22/23/9164Refinery 4.0Oil &ampGasdownstreamartificial intelligenceIndustry 4.0
spellingShingle Igor G. Olaizola
Marco Quartulli
Elias Unzueta
Juan I. Goicolea
Julián Flórez
Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
Sensors
Refinery 4.0
Oil &amp
Gas
downstream
artificial intelligence
Industry 4.0
title Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
title_full Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
title_fullStr Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
title_full_unstemmed Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
title_short Refinery 4.0, a Review of the Main Challenges of the Industry 4.0 Paradigm in Oil & Gas Downstream
title_sort refinery 4 0 a review of the main challenges of the industry 4 0 paradigm in oil gas downstream
topic Refinery 4.0
Oil &amp
Gas
downstream
artificial intelligence
Industry 4.0
url https://www.mdpi.com/1424-8220/22/23/9164
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