Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process

For the automation of a laser beam welding (LBW) process, the weld quality must be monitored without destructive testing, and the quality must be assessed. A deep neural network (DNN)-based quality assessment method in spectrometry-based LBW is presented in this study. A spectrometer with a response...

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Main Authors: Jiyoung Yu, Huijun Lee, Dong-Yoon Kim, Munjin Kang, Insung Hwang
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/6/839
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author Jiyoung Yu
Huijun Lee
Dong-Yoon Kim
Munjin Kang
Insung Hwang
author_facet Jiyoung Yu
Huijun Lee
Dong-Yoon Kim
Munjin Kang
Insung Hwang
author_sort Jiyoung Yu
collection DOAJ
description For the automation of a laser beam welding (LBW) process, the weld quality must be monitored without destructive testing, and the quality must be assessed. A deep neural network (DNN)-based quality assessment method in spectrometry-based LBW is presented in this study. A spectrometer with a response range of 225–975 nm is designed and fabricated to measure and analyze the light reflected from the welding area in the LBW process. The weld quality is classified through welding experiments, and the spectral data are thus analyzed using the spectrometer, according to the welding conditions and weld quality classes. The measured data are converted to RGB (red, green, blue) values to obtain standardized and simplified spectral data. The weld quality prediction model is designed based on DNN, and the DNN model is trained using the experimental data. It is seen that the developed model has a weld-quality prediction accuracy of approximately 90%.
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spelling doaj.art-d0f8bd5ab5534c2f9a9a1134193188242023-11-20T04:52:16ZengMDPI AGMetals2075-47012020-06-0110683910.3390/met10060839Quality Assessment Method Based on a Spectrometer in Laser Beam Welding ProcessJiyoung Yu0Huijun Lee1Dong-Yoon Kim2Munjin Kang3Insung Hwang4Research institute, Monisys Co., Ltd., 775, Gyeongin-ro, Yeongdeungpo-Gu, Seoul 07299, KoreaResearch institute, Monisys Co., Ltd., 775, Gyeongin-ro, Yeongdeungpo-Gu, Seoul 07299, KoreaJoining R & D Group, Korea Institute of Industrial Technology, 156 Gaetbeol-ro, Yeonsu-Gu, Incheon 21999, KoreaJoining R & D Group, Korea Institute of Industrial Technology, 156 Gaetbeol-ro, Yeonsu-Gu, Incheon 21999, KoreaJoining R & D Group, Korea Institute of Industrial Technology, 156 Gaetbeol-ro, Yeonsu-Gu, Incheon 21999, KoreaFor the automation of a laser beam welding (LBW) process, the weld quality must be monitored without destructive testing, and the quality must be assessed. A deep neural network (DNN)-based quality assessment method in spectrometry-based LBW is presented in this study. A spectrometer with a response range of 225–975 nm is designed and fabricated to measure and analyze the light reflected from the welding area in the LBW process. The weld quality is classified through welding experiments, and the spectral data are thus analyzed using the spectrometer, according to the welding conditions and weld quality classes. The measured data are converted to RGB (red, green, blue) values to obtain standardized and simplified spectral data. The weld quality prediction model is designed based on DNN, and the DNN model is trained using the experimental data. It is seen that the developed model has a weld-quality prediction accuracy of approximately 90%.https://www.mdpi.com/2075-4701/10/6/839deep neural networkhigh strength steellaser beam weldingpenetrationquality assessmentspectrometer
spellingShingle Jiyoung Yu
Huijun Lee
Dong-Yoon Kim
Munjin Kang
Insung Hwang
Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
Metals
deep neural network
high strength steel
laser beam welding
penetration
quality assessment
spectrometer
title Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
title_full Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
title_fullStr Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
title_full_unstemmed Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
title_short Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process
title_sort quality assessment method based on a spectrometer in laser beam welding process
topic deep neural network
high strength steel
laser beam welding
penetration
quality assessment
spectrometer
url https://www.mdpi.com/2075-4701/10/6/839
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AT dongyoonkim qualityassessmentmethodbasedonaspectrometerinlaserbeamweldingprocess
AT munjinkang qualityassessmentmethodbasedonaspectrometerinlaserbeamweldingprocess
AT insunghwang qualityassessmentmethodbasedonaspectrometerinlaserbeamweldingprocess