Effect of Reductant Type on the Metallothermic Magnesium Production Process

This paper is a contribution to the theoretical and quantitative understanding of the processes for the production of magnesium metal by metallothermic process in vacuum (Pidgeon Process). In the present study, effects of reductant type and amount were investigated. CaC2 is a low-cost alternative to...

Full description

Bibliographic Details
Main Authors: Bugdayci Mehmet, Turan Ahmet, Alkan Murat, Yucel Onuralp
Format: Article
Language:English
Published: De Gruyter 2018-01-01
Series:High Temperature Materials and Processes
Subjects:
Online Access:https://doi.org/10.1515/htmp-2016-0197
_version_ 1819131772699410432
author Bugdayci Mehmet
Turan Ahmet
Alkan Murat
Yucel Onuralp
author_facet Bugdayci Mehmet
Turan Ahmet
Alkan Murat
Yucel Onuralp
author_sort Bugdayci Mehmet
collection DOAJ
description This paper is a contribution to the theoretical and quantitative understanding of the processes for the production of magnesium metal by metallothermic process in vacuum (Pidgeon Process). In the present study, effects of reductant type and amount were investigated. CaC2 is a low-cost alternative to FeSi (ferrosilicon) which is the common reductant in the Pidgeon Process. CaC2 slightly decreases the Mg recovery ratios but it remarkably decreases the process cost. The experimental study, conducted with the change of mass % FeSi–CaC2 ratio at 1,250 °C for 360 min, the optimum Mg recovery was measured as 94.7 % at 20 % CaC2 addition. Also aluminum, as a reductant, allows conducting the process at lower temperatures than that of FeSi. For the experiments conducted with Al addition, the highest Mg recovery ratio was measured as 88.0 % in the conditions for 300 min process duration and 100 % stoichiometric Al addition at 1,200 °C.
first_indexed 2024-12-22T09:20:49Z
format Article
id doaj.art-d0fe475aed2b448d8d83103d3c49a485
institution Directory Open Access Journal
issn 0334-6455
2191-0324
language English
last_indexed 2024-12-22T09:20:49Z
publishDate 2018-01-01
publisher De Gruyter
record_format Article
series High Temperature Materials and Processes
spelling doaj.art-d0fe475aed2b448d8d83103d3c49a4852022-12-21T18:31:12ZengDe GruyterHigh Temperature Materials and Processes0334-64552191-03242018-01-013711810.1515/htmp-2016-0197Effect of Reductant Type on the Metallothermic Magnesium Production ProcessBugdayci Mehmet0Turan Ahmet1Alkan Murat2Yucel Onuralp3Metallurgical and Materials Engineering Department, Faculty of Chemical and Metallurgical Engineering, Istanbul Technical University, 34469 Maslak, Istanbul, TurkeyChemical and Process Engineering Department, Faculty of Engineering, Yalova University, 77100Yalova, TurkeyMetallurgical and Materials Engineering Department, Faculty of Engineering, Dokuz Eylül University, 35390 Buca, Izmir, TurkeyMetallurgical and Materials Engineering Department, Faculty of Chemical and Metallurgical Engineering, Istanbul Technical University, 34469 Maslak, Istanbul, TurkeyThis paper is a contribution to the theoretical and quantitative understanding of the processes for the production of magnesium metal by metallothermic process in vacuum (Pidgeon Process). In the present study, effects of reductant type and amount were investigated. CaC2 is a low-cost alternative to FeSi (ferrosilicon) which is the common reductant in the Pidgeon Process. CaC2 slightly decreases the Mg recovery ratios but it remarkably decreases the process cost. The experimental study, conducted with the change of mass % FeSi–CaC2 ratio at 1,250 °C for 360 min, the optimum Mg recovery was measured as 94.7 % at 20 % CaC2 addition. Also aluminum, as a reductant, allows conducting the process at lower temperatures than that of FeSi. For the experiments conducted with Al addition, the highest Mg recovery ratio was measured as 88.0 % in the conditions for 300 min process duration and 100 % stoichiometric Al addition at 1,200 °C.https://doi.org/10.1515/htmp-2016-0197magnesiumpidgeon processreductant typeregular edition-sec.8080. interdisciplinary physics and related areas of science and technology81. materials science81.20.ka chemical synthesiscombustion synthesis
spellingShingle Bugdayci Mehmet
Turan Ahmet
Alkan Murat
Yucel Onuralp
Effect of Reductant Type on the Metallothermic Magnesium Production Process
High Temperature Materials and Processes
magnesium
pidgeon process
reductant type
regular edition-sec.80
80. interdisciplinary physics and related areas of science and technology
81. materials science
81.20.ka chemical synthesis
combustion synthesis
title Effect of Reductant Type on the Metallothermic Magnesium Production Process
title_full Effect of Reductant Type on the Metallothermic Magnesium Production Process
title_fullStr Effect of Reductant Type on the Metallothermic Magnesium Production Process
title_full_unstemmed Effect of Reductant Type on the Metallothermic Magnesium Production Process
title_short Effect of Reductant Type on the Metallothermic Magnesium Production Process
title_sort effect of reductant type on the metallothermic magnesium production process
topic magnesium
pidgeon process
reductant type
regular edition-sec.80
80. interdisciplinary physics and related areas of science and technology
81. materials science
81.20.ka chemical synthesis
combustion synthesis
url https://doi.org/10.1515/htmp-2016-0197
work_keys_str_mv AT bugdaycimehmet effectofreductanttypeonthemetallothermicmagnesiumproductionprocess
AT turanahmet effectofreductanttypeonthemetallothermicmagnesiumproductionprocess
AT alkanmurat effectofreductanttypeonthemetallothermicmagnesiumproductionprocess
AT yucelonuralp effectofreductanttypeonthemetallothermicmagnesiumproductionprocess