Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties
In this research work, the Ti-6Al-4V material was used for the investigation of machining parameters by means of hybrid micro electrical discharge machining to improve the machining process and reduce the negative effects of debris accumulation in the drilled hole. L9 orthogonal array was used in th...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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Polish Academy of Sciences
2020-06-01
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| Series: | Bulletin of the Polish Academy of Sciences: Technical Sciences |
| Subjects: | |
| Online Access: | https://journals.pan.pl/Content/116522/PDF/18_565-573_01377_Bpast.No.68-3_27.08.21_K1A.pdf |
| _version_ | 1828443293484056576 |
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| author | T. Mugilan M.S. Aezhisai Vallavi S. Santhosh D. Sugumar S. Christopher Ezhil Singh |
| author_facet | T. Mugilan M.S. Aezhisai Vallavi S. Santhosh D. Sugumar S. Christopher Ezhil Singh |
| author_sort | T. Mugilan |
| collection | DOAJ |
| description | In this research work, the Ti-6Al-4V material was used for the investigation of machining parameters by means of hybrid micro electrical discharge machining to improve the machining process and reduce the negative effects of debris accumulation in the drilled hole. L9 orthogonal array was used in the Taguchi based grey relational analysis to optimize the parameters such as material removal rate and diametrical accuracy of the machining process for Ti-6Al-4V. This work encompasses the design, development, and calibration of the work piece vibration platform and experimental analysis of the process parameters by means of the hybrid micro electrical discharge machining process. The maximum material removal rate and minimum surface roughness was observed at the current value of 2.5 A, pulse on time is 2 µs and pulse off time is 14.5 µs. The maximum material removal rate was observed for the increase in pulse on time with 14.4 µs and 4 A current level. The diametrical accuracy of the microholes was increased while increasing the pulse off time and decreasing the pulse on time. The fluid flow simulation has been conducted to find out the pressure drop and to know the velocity of the flow inside the hole for the effective flushing of the debris during machining. |
| first_indexed | 2024-12-10T21:27:07Z |
| format | Article |
| id | doaj.art-d101a7665a094812b8e9e80230f274a5 |
| institution | Directory Open Access Journal |
| issn | 2300-1917 |
| language | English |
| last_indexed | 2024-12-10T21:27:07Z |
| publishDate | 2020-06-01 |
| publisher | Polish Academy of Sciences |
| record_format | Article |
| series | Bulletin of the Polish Academy of Sciences: Technical Sciences |
| spelling | doaj.art-d101a7665a094812b8e9e80230f274a52022-12-22T01:32:58ZengPolish Academy of SciencesBulletin of the Polish Academy of Sciences: Technical Sciences2300-19172020-06-0168No. 3565573https://doi.org/10.24425/bpasts.2020.133366Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing propertiesT. MugilanM.S. Aezhisai VallaviS. SanthoshD. SugumarS. Christopher Ezhil SinghIn this research work, the Ti-6Al-4V material was used for the investigation of machining parameters by means of hybrid micro electrical discharge machining to improve the machining process and reduce the negative effects of debris accumulation in the drilled hole. L9 orthogonal array was used in the Taguchi based grey relational analysis to optimize the parameters such as material removal rate and diametrical accuracy of the machining process for Ti-6Al-4V. This work encompasses the design, development, and calibration of the work piece vibration platform and experimental analysis of the process parameters by means of the hybrid micro electrical discharge machining process. The maximum material removal rate and minimum surface roughness was observed at the current value of 2.5 A, pulse on time is 2 µs and pulse off time is 14.5 µs. The maximum material removal rate was observed for the increase in pulse on time with 14.4 µs and 4 A current level. The diametrical accuracy of the microholes was increased while increasing the pulse off time and decreasing the pulse on time. The fluid flow simulation has been conducted to find out the pressure drop and to know the velocity of the flow inside the hole for the effective flushing of the debris during machining.https://journals.pan.pl/Content/116522/PDF/18_565-573_01377_Bpast.No.68-3_27.08.21_K1A.pdfhybrid micro electrical discharge machiningti-6al-4vfluid flow simulationmaterial removal ratediametrical accuracy |
| spellingShingle | T. Mugilan M.S. Aezhisai Vallavi S. Santhosh D. Sugumar S. Christopher Ezhil Singh Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties Bulletin of the Polish Academy of Sciences: Technical Sciences hybrid micro electrical discharge machining ti-6al-4v fluid flow simulation material removal rate diametrical accuracy |
| title | Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| title_full | Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| title_fullStr | Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| title_full_unstemmed | Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| title_short | Machining of microholes in Ti-6Al-4V by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| title_sort | machining of microholes in ti 6al 4v by hybrid micro electrical discharge machining to improve process parameters and flushing properties |
| topic | hybrid micro electrical discharge machining ti-6al-4v fluid flow simulation material removal rate diametrical accuracy |
| url | https://journals.pan.pl/Content/116522/PDF/18_565-573_01377_Bpast.No.68-3_27.08.21_K1A.pdf |
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