Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method

Thermally sprayed coatings that are based on FeBCr-related alloy powders are widely used to improve properties such as the surface hardness and wear resistance of a variety of coated metal substrate materials. Gray cast iron is widely used in the automobile industry due to its low cost and performan...

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Main Authors: M.S. Priyan, P. Hariharan, A. Azad, K.S. Kumar
Format: Article
Language:English
Published: University of Kragujevac 2014-06-01
Series:Tribology in Industry
Subjects:
Online Access:http://www.tribology.fink.rs/journals/2014/2014-2/4.pdf
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author M.S. Priyan
P. Hariharan
A. Azad
K.S. Kumar
author_facet M.S. Priyan
P. Hariharan
A. Azad
K.S. Kumar
author_sort M.S. Priyan
collection DOAJ
description Thermally sprayed coatings that are based on FeBCr-related alloy powders are widely used to improve properties such as the surface hardness and wear resistance of a variety of coated metal substrate materials. Gray cast iron is widely used in the automobile industry due to its low cost and performance. In this work Gray cast iron substrate is coated with FeBCr alloy powder to improve its performance. The microstructure and micro abrasive wear performance of both the uncoated substrates and the coated substrates were characterized by optical microscopy as well as by Scanning Electron Microscope (SEM). In addition, X-ray Diffraction (XRD) was undertaken in the partial characterization of the coating. The densely layered coating had porosity levels that were below 2.5 % and a high surface hardness, of the order of 980 HV0.1. The coating exhibited excellent wear resistance when subjected to the ball-cratering test method. The low coefficients of friction of hard coating on the substrate were recorded. The wear performance of the coating was nearly 82 % better than that of the substrate, with a 0.05 N load, even under severe three body abrasive conditions.
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spelling doaj.art-d101b1b1d9e947eebd7b6422440cf8cf2022-12-21T17:14:38ZengUniversity of KragujevacTribology in Industry0354-89962217-79652014-06-01362134143Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF MethodM.S. Priyan0P. Hariharan1A. Azad2K.S. Kumar3College of Engineering, Guindy, Anna University, Chennai-600025, Tamil Nadu, IndiaCollege of Engineering, Guindy, Anna University, Chennai-600025, Tamil Nadu, IndiaCollege of Engineering, Guindy, Anna University, Chennai-600025, Tamil Nadu, IndiaCollege of Engineering, Guindy, Anna University, Chennai-600025, Tamil Nadu, IndiaThermally sprayed coatings that are based on FeBCr-related alloy powders are widely used to improve properties such as the surface hardness and wear resistance of a variety of coated metal substrate materials. Gray cast iron is widely used in the automobile industry due to its low cost and performance. In this work Gray cast iron substrate is coated with FeBCr alloy powder to improve its performance. The microstructure and micro abrasive wear performance of both the uncoated substrates and the coated substrates were characterized by optical microscopy as well as by Scanning Electron Microscope (SEM). In addition, X-ray Diffraction (XRD) was undertaken in the partial characterization of the coating. The densely layered coating had porosity levels that were below 2.5 % and a high surface hardness, of the order of 980 HV0.1. The coating exhibited excellent wear resistance when subjected to the ball-cratering test method. The low coefficients of friction of hard coating on the substrate were recorded. The wear performance of the coating was nearly 82 % better than that of the substrate, with a 0.05 N load, even under severe three body abrasive conditions.http://www.tribology.fink.rs/journals/2014/2014-2/4.pdfFe based crystalline coatingHVOFMicrostructureXRDMicrohardness
spellingShingle M.S. Priyan
P. Hariharan
A. Azad
K.S. Kumar
Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
Tribology in Industry
Fe based crystalline coating
HVOF
Microstructure
XRD
Microhardness
title Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
title_full Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
title_fullStr Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
title_full_unstemmed Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
title_short Microstructure and Wear Analysis of FeBCr Based Coating Deposited by HVOF Method
title_sort microstructure and wear analysis of febcr based coating deposited by hvof method
topic Fe based crystalline coating
HVOF
Microstructure
XRD
Microhardness
url http://www.tribology.fink.rs/journals/2014/2014-2/4.pdf
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