Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity

The quality and reliability of consumables, including gear oils, results in the failure-free operation of the transmission components in heavy trucks. It is known that oil viscosity is essential for all lubricated tribopairs for wear and friction reduction in all vehicles with a gearbox. Viscosity m...

Full description

Bibliographic Details
Main Authors: Leszek Gil, Krzysztof Przystupa, Daniel Pieniak, Edward Kozłowski, Katarzyna Antosz, Konrad Gauda, Paweł Izdebski
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/24/11835
_version_ 1797506766133526528
author Leszek Gil
Krzysztof Przystupa
Daniel Pieniak
Edward Kozłowski
Katarzyna Antosz
Konrad Gauda
Paweł Izdebski
author_facet Leszek Gil
Krzysztof Przystupa
Daniel Pieniak
Edward Kozłowski
Katarzyna Antosz
Konrad Gauda
Paweł Izdebski
author_sort Leszek Gil
collection DOAJ
description The quality and reliability of consumables, including gear oils, results in the failure-free operation of the transmission components in heavy trucks. It is known that oil viscosity is essential for all lubricated tribopairs for wear and friction reduction in all vehicles with a gearbox. Viscosity may be influenced by the contamination that wear products can impart on the oil. Oil contamination can also affect lubrication efficiency in the boundary friction conditions in gearboxes where slips occur (including bevel and hypoid gearboxes). The present research focused on this issue. An obvious hypothesis was adopted, where it was theorized that exploiting the contaminants that are present in gear oil may affect how the lubricating properties of gear oils deteriorate. Laboratory tests were performed on contaminants that are commonly found in gear oil using the Parker Laser CM20. The study was designed to identify a number of different solid particles that are present in oil. At the second stage, friction tests were conducted for a friction couple “ball-on-disc” in an oil bath at 90 °C on a CSM microtribometer. The quantitative contamination of the gear oils that contained solid particles and the curves representing the friction coefficients of fresh oils with a history of exploitation were compared. The test results were statistically analysed. Exploitation was shown to have a significant impact on the contamination of gear oils. It was revealed that the contamination and the mileage had no effect on the tested oils.
first_indexed 2024-03-10T04:38:00Z
format Article
id doaj.art-d145e600ffaf4819a012bd9987d59800
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-10T04:38:00Z
publishDate 2021-12-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-d145e600ffaf4819a012bd9987d598002023-11-23T03:39:08ZengMDPI AGApplied Sciences2076-34172021-12-0111241183510.3390/app112411835Influence of Contamination of Gear Oils in Relation to Time of Operation on Their LubricityLeszek Gil0Krzysztof Przystupa1Daniel Pieniak2Edward Kozłowski3Katarzyna Antosz4Konrad Gauda5Paweł Izdebski6Transport and Computer Science Faculty, University of Economics and Innovation in Lublin, Projektowa 4, 20-209 Lublin, PolandMechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, PolandTransport and Computer Science Faculty, University of Economics and Innovation in Lublin, Projektowa 4, 20-209 Lublin, PolandFaculty of Management, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, PolandFaculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Aleja Powstańców Warszawy 8, 35-959 Rzeszow, PolandTransport and Computer Science Faculty, University of Economics and Innovation in Lublin, Projektowa 4, 20-209 Lublin, PolandTransport and Computer Science Faculty, University of Economics and Innovation in Lublin, Projektowa 4, 20-209 Lublin, PolandThe quality and reliability of consumables, including gear oils, results in the failure-free operation of the transmission components in heavy trucks. It is known that oil viscosity is essential for all lubricated tribopairs for wear and friction reduction in all vehicles with a gearbox. Viscosity may be influenced by the contamination that wear products can impart on the oil. Oil contamination can also affect lubrication efficiency in the boundary friction conditions in gearboxes where slips occur (including bevel and hypoid gearboxes). The present research focused on this issue. An obvious hypothesis was adopted, where it was theorized that exploiting the contaminants that are present in gear oil may affect how the lubricating properties of gear oils deteriorate. Laboratory tests were performed on contaminants that are commonly found in gear oil using the Parker Laser CM20. The study was designed to identify a number of different solid particles that are present in oil. At the second stage, friction tests were conducted for a friction couple “ball-on-disc” in an oil bath at 90 °C on a CSM microtribometer. The quantitative contamination of the gear oils that contained solid particles and the curves representing the friction coefficients of fresh oils with a history of exploitation were compared. The test results were statistically analysed. Exploitation was shown to have a significant impact on the contamination of gear oils. It was revealed that the contamination and the mileage had no effect on the tested oils.https://www.mdpi.com/2076-3417/11/24/11835lubricitygear oilwearoperational reliability
spellingShingle Leszek Gil
Krzysztof Przystupa
Daniel Pieniak
Edward Kozłowski
Katarzyna Antosz
Konrad Gauda
Paweł Izdebski
Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
Applied Sciences
lubricity
gear oil
wear
operational reliability
title Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
title_full Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
title_fullStr Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
title_full_unstemmed Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
title_short Influence of Contamination of Gear Oils in Relation to Time of Operation on Their Lubricity
title_sort influence of contamination of gear oils in relation to time of operation on their lubricity
topic lubricity
gear oil
wear
operational reliability
url https://www.mdpi.com/2076-3417/11/24/11835
work_keys_str_mv AT leszekgil influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT krzysztofprzystupa influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT danielpieniak influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT edwardkozłowski influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT katarzynaantosz influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT konradgauda influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity
AT pawełizdebski influenceofcontaminationofgearoilsinrelationtotimeofoperationontheirlubricity