Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor

Hydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagn...

Full description

Bibliographic Details
Main Authors: Liang Yan, Zihao Duan, Qiongfang Zhang, Shiyong Niu, Yifeng Dong, Christopher Gerada
Format: Article
Language:English
Published: MDPI AG 2018-01-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/11/1/134
_version_ 1811302459874738176
author Liang Yan
Zihao Duan
Qiongfang Zhang
Shiyong Niu
Yifeng Dong
Christopher Gerada
author_facet Liang Yan
Zihao Duan
Qiongfang Zhang
Shiyong Niu
Yifeng Dong
Christopher Gerada
author_sort Liang Yan
collection DOAJ
description Hydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagnetic field and torque output, and particularly the relationship between them. In addition, conventional studies of hydraulic torque motors generally assume an evenly distributed magnetic flux field and ignore the influence of special mechanical geometry in the air gaps, which may compromise the accuracy of analyzing the result and the high-precision motion control performance. Therefore, the objective of this study is to conduct a detailed analysis of the distribution of the magnetic field and torque output; the influence of limiting holes in the air gaps is considered to improve the accuracy of both numerical computation and analytical modeling. The structure and working principle of the torque motor are presented first. The magnetic field distribution in the air gaps and the magnetic saturation in the iron blocks are analyzed by using a numerical approach. Subsequently, the torque generation with respect to the current input and assembly errors is analyzed in detail. This shows that the influence of limiting holes on the magnetic field is consistent with that on torque generation. Following this, a novel modified equivalent magnetic circuit is proposed to formulate the torque output of the hydraulic torque motor analytically. The comparison among the modified equivalent magnetic circuit, the conventional modeling approach and the numerical computation is conducted, and it is found that the proposed method helps to improve the modeling accuracy by taking into account the effect of special geometry inside the air gaps.
first_indexed 2024-04-13T07:29:33Z
format Article
id doaj.art-d15aaf5a8d7144abbb2ff1e0973648df
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-13T07:29:33Z
publishDate 2018-01-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-d15aaf5a8d7144abbb2ff1e0973648df2022-12-22T02:56:24ZengMDPI AGEnergies1996-10732018-01-0111113410.3390/en11010134en11010134Magnetic Field and Torque Output of Packaged Hydraulic Torque MotorLiang Yan0Zihao Duan1Qiongfang Zhang2Shiyong Niu3Yifeng Dong4Christopher Gerada5School of Automation Science and Electrical Engineering, Beihang University, Beijing 100083, ChinaSchool of Automation Science and Electrical Engineering, Beihang University, Beijing 100083, ChinaSchool of Automation Science and Electrical Engineering, Beihang University, Beijing 100083, ChinaAVIC Xian Flight Automatic Control Research Institute, Xi’an 710065, ChinaAVIC Xian Flight Automatic Control Research Institute, Xi’an 710065, ChinaDepartment of Electrical and Electronic Engineering, University of Nottingham, Nottingham NG7 2RD, UKHydraulic torque motors are one key component in electro-hydraulic servo valves that convert the electrical signal into mechanical motions. The systematic characteristics analysis of the hydraulic torque motor has not been found in the previous research, including the distribution of the electromagnetic field and torque output, and particularly the relationship between them. In addition, conventional studies of hydraulic torque motors generally assume an evenly distributed magnetic flux field and ignore the influence of special mechanical geometry in the air gaps, which may compromise the accuracy of analyzing the result and the high-precision motion control performance. Therefore, the objective of this study is to conduct a detailed analysis of the distribution of the magnetic field and torque output; the influence of limiting holes in the air gaps is considered to improve the accuracy of both numerical computation and analytical modeling. The structure and working principle of the torque motor are presented first. The magnetic field distribution in the air gaps and the magnetic saturation in the iron blocks are analyzed by using a numerical approach. Subsequently, the torque generation with respect to the current input and assembly errors is analyzed in detail. This shows that the influence of limiting holes on the magnetic field is consistent with that on torque generation. Following this, a novel modified equivalent magnetic circuit is proposed to formulate the torque output of the hydraulic torque motor analytically. The comparison among the modified equivalent magnetic circuit, the conventional modeling approach and the numerical computation is conducted, and it is found that the proposed method helps to improve the modeling accuracy by taking into account the effect of special geometry inside the air gaps.http://www.mdpi.com/1996-1073/11/1/134packaged torque motornumerical analysismagnetic field distributionmagnetic saturationoutput performance of torquemathematical model
spellingShingle Liang Yan
Zihao Duan
Qiongfang Zhang
Shiyong Niu
Yifeng Dong
Christopher Gerada
Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
Energies
packaged torque motor
numerical analysis
magnetic field distribution
magnetic saturation
output performance of torque
mathematical model
title Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
title_full Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
title_fullStr Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
title_full_unstemmed Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
title_short Magnetic Field and Torque Output of Packaged Hydraulic Torque Motor
title_sort magnetic field and torque output of packaged hydraulic torque motor
topic packaged torque motor
numerical analysis
magnetic field distribution
magnetic saturation
output performance of torque
mathematical model
url http://www.mdpi.com/1996-1073/11/1/134
work_keys_str_mv AT liangyan magneticfieldandtorqueoutputofpackagedhydraulictorquemotor
AT zihaoduan magneticfieldandtorqueoutputofpackagedhydraulictorquemotor
AT qiongfangzhang magneticfieldandtorqueoutputofpackagedhydraulictorquemotor
AT shiyongniu magneticfieldandtorqueoutputofpackagedhydraulictorquemotor
AT yifengdong magneticfieldandtorqueoutputofpackagedhydraulictorquemotor
AT christophergerada magneticfieldandtorqueoutputofpackagedhydraulictorquemotor