Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining

EDMed (Electric Discharge Machined) surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining) is...

Full description

Bibliographic Details
Main Authors: SHAHID MEHMOOD, MASOOD SHAH, BAKHT BAHADUR RANA, NAZEER AHMED ANJUM, AMIR SULTAN
Format: Article
Language:English
Published: Mehran University of Engineering and Technology 2017-10-01
Series:Mehran University Research Journal of Engineering and Technology
Subjects:
Online Access:http://publications.muet.edu.pk/research_papers/pdf/pdf1612.pdf
_version_ 1831792284202434560
author SHAHID MEHMOOD
MASOOD SHAH
BAKHT BAHADUR RANA
NAZEER AHMED ANJUM
AMIR SULTAN
author_facet SHAHID MEHMOOD
MASOOD SHAH
BAKHT BAHADUR RANA
NAZEER AHMED ANJUM
AMIR SULTAN
author_sort SHAHID MEHMOOD
collection DOAJ
description EDMed (Electric Discharge Machined) surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining) is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope). Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiece
first_indexed 2024-12-22T15:09:58Z
format Article
id doaj.art-d1edabbe83954ec88c576fe193e78b78
institution Directory Open Access Journal
issn 0254-7821
2413-7219
language English
last_indexed 2024-12-22T15:09:58Z
publishDate 2017-10-01
publisher Mehran University of Engineering and Technology
record_format Article
series Mehran University Research Journal of Engineering and Technology
spelling doaj.art-d1edabbe83954ec88c576fe193e78b782022-12-21T18:21:54ZengMehran University of Engineering and TechnologyMehran University Research Journal of Engineering and Technology0254-78212413-72192017-10-013648198301612Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge MachiningSHAHID MEHMOODMASOOD SHAHBAKHT BAHADUR RANANAZEER AHMED ANJUMAMIR SULTANEDMed (Electric Discharge Machined) surfaces are unique in their appearance and metallurgical characteristics, which depend on different parameter such as electric parameters, flushing method, and dielectric type. Conventionally, in static workpiece method the EDM (Electric Discharge Machining) is performed by submerging both of the tool and workpiece in dielectric liquid and side flushing is provided by impinging pressurized dielectric liquid into the gap. Another flushing method has been investigated in this study, in which, instead of side flushing the rotation motion is provided to the workpiece. Surface characteristics for both flushing methods are determined and compared in this study. The investigated surface characteristics are: surface roughness, crater size, surface morphology, white layer thickness and composition. These investigations are performed using optical and SEM (Scanning Electron Microscope). Statistical confidence limits are determined for scattered data of surface roughness. It is found that the white layer thickness and surface roughness are directly proportional to discharge current for both flushing methods. The comparison has shown that the side flushing of statics workpiece gives thicker white layer and lower surface finish as compared to the flushing caused by the rotation of workpiecehttp://publications.muet.edu.pk/research_papers/pdf/pdf1612.pdfElectric Discharge MachiningAluminum AlloyWorkpiece RotationWhite Layer
spellingShingle SHAHID MEHMOOD
MASOOD SHAH
BAKHT BAHADUR RANA
NAZEER AHMED ANJUM
AMIR SULTAN
Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
Mehran University Research Journal of Engineering and Technology
Electric Discharge Machining
Aluminum Alloy
Workpiece Rotation
White Layer
title Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
title_full Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
title_fullStr Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
title_full_unstemmed Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
title_short Comparative Study of White Layer Characteristics for Static and Rotating Workpiece during Electric Discharge Machining
title_sort comparative study of white layer characteristics for static and rotating workpiece during electric discharge machining
topic Electric Discharge Machining
Aluminum Alloy
Workpiece Rotation
White Layer
url http://publications.muet.edu.pk/research_papers/pdf/pdf1612.pdf
work_keys_str_mv AT shahidmehmood comparativestudyofwhitelayercharacteristicsforstaticandrotatingworkpieceduringelectricdischargemachining
AT masoodshah comparativestudyofwhitelayercharacteristicsforstaticandrotatingworkpieceduringelectricdischargemachining
AT bakhtbahadurrana comparativestudyofwhitelayercharacteristicsforstaticandrotatingworkpieceduringelectricdischargemachining
AT nazeerahmedanjum comparativestudyofwhitelayercharacteristicsforstaticandrotatingworkpieceduringelectricdischargemachining
AT amirsultan comparativestudyofwhitelayercharacteristicsforstaticandrotatingworkpieceduringelectricdischargemachining