A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration

Agglomeration in spray fluidized bed (SFB) is a particle growth process that improves powder properties in the chemical, pharmaceutical, and food industries. In order to analyze the underlying mechanisms behind the generation of SFB agglomerates, modeling of the growth process is essential. Morpholo...

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Main Authors: Abhinandan Kumar Singh, Evangelos Tsotsas
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/21/7221
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author Abhinandan Kumar Singh
Evangelos Tsotsas
author_facet Abhinandan Kumar Singh
Evangelos Tsotsas
author_sort Abhinandan Kumar Singh
collection DOAJ
description Agglomeration in spray fluidized bed (SFB) is a particle growth process that improves powder properties in the chemical, pharmaceutical, and food industries. In order to analyze the underlying mechanisms behind the generation of SFB agglomerates, modeling of the growth process is essential. Morphology plays an imperative role in understanding product behavior. In the present work, the sequential tunable algorithm developed in previous studies to generate monodisperse SFB agglomerates is improved and extended to polydisperse primary particles. The improved algorithm can completely retain the given input fractal properties (fractal dimension and prefactor) for polydisperse agglomerates (with normally distributed radii of primary particles having a standard deviation of 10% from the mean value). Other morphological properties strongly agreed with the experimental SFB agglomerates. Furthermore, this tunable aggregation model is integrated into the Monte Carlo (MC) simulation. The kinetics of the overall agglomeration at various operating conditions, like binder concentration and inlet fluidized gas temperature, are investigated. The present model accurately predicts the morphological descriptors of SFB agglomerates and the overall kinetics under various operating parameters.
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spelling doaj.art-d1feeeae4545491c9636b4433f082fbc2023-11-22T20:45:55ZengMDPI AGEnergies1996-10732021-11-011421722110.3390/en14217221A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed AgglomerationAbhinandan Kumar Singh0Evangelos Tsotsas1Thermal Process Engineering, Faculty of Process and Systems Engineering, Otto von Guericke University, Universitätsplatz 2, 39106 Magdeburg, GermanyThermal Process Engineering, Faculty of Process and Systems Engineering, Otto von Guericke University, Universitätsplatz 2, 39106 Magdeburg, GermanyAgglomeration in spray fluidized bed (SFB) is a particle growth process that improves powder properties in the chemical, pharmaceutical, and food industries. In order to analyze the underlying mechanisms behind the generation of SFB agglomerates, modeling of the growth process is essential. Morphology plays an imperative role in understanding product behavior. In the present work, the sequential tunable algorithm developed in previous studies to generate monodisperse SFB agglomerates is improved and extended to polydisperse primary particles. The improved algorithm can completely retain the given input fractal properties (fractal dimension and prefactor) for polydisperse agglomerates (with normally distributed radii of primary particles having a standard deviation of 10% from the mean value). Other morphological properties strongly agreed with the experimental SFB agglomerates. Furthermore, this tunable aggregation model is integrated into the Monte Carlo (MC) simulation. The kinetics of the overall agglomeration at various operating conditions, like binder concentration and inlet fluidized gas temperature, are investigated. The present model accurately predicts the morphological descriptors of SFB agglomerates and the overall kinetics under various operating parameters.https://www.mdpi.com/1996-1073/14/21/7221agglomerationmorphologyMonte Carlotunable aggregation modelpolydisperse primary particles
spellingShingle Abhinandan Kumar Singh
Evangelos Tsotsas
A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
Energies
agglomeration
morphology
Monte Carlo
tunable aggregation model
polydisperse primary particles
title A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
title_full A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
title_fullStr A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
title_full_unstemmed A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
title_short A Fast and Improved Tunable Aggregation Model for Stochastic Simulation of Spray Fluidized Bed Agglomeration
title_sort fast and improved tunable aggregation model for stochastic simulation of spray fluidized bed agglomeration
topic agglomeration
morphology
Monte Carlo
tunable aggregation model
polydisperse primary particles
url https://www.mdpi.com/1996-1073/14/21/7221
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