Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator

An approach was initially proposed for the estimation of the maximum von Mises stress in flexure hinges. It relied on recognizing relevant stress factors that were calculated from empirical functions set up by using the finite element method. Afterwards, a fatigue test bench was designed and realize...

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Main Authors: I. Ivanov, B. Corves
Format: Article
Language:English
Published: Copernicus Publications 2014-10-01
Series:Mechanical Sciences
Online Access:http://www.mech-sci.net/5/59/2014/ms-5-59-2014.pdf
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author I. Ivanov
B. Corves
author_facet I. Ivanov
B. Corves
author_sort I. Ivanov
collection DOAJ
description An approach was initially proposed for the estimation of the maximum von Mises stress in flexure hinges. It relied on recognizing relevant stress factors that were calculated from empirical functions set up by using the finite element method. Afterwards, a fatigue test bench was designed and realized for the examination of flexure hinge specimens. As functional failure occurred before fracture, crack initiation and propagation were observed permanently with the help of a monitoring system and sporadically by means of scanning electron microscopy. On the basis of results obtained thereby, where varying the maximum rotation angle, the operating frequency and the quality of the notch surfaces, a correlation was established between the stress limit and the number of cycles up to functional failure. This was utilized for the optimal dimensioning of flexure hinges within the framework of the development of a high-precision micro manipulator.
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spelling doaj.art-d2016e3cf33f402ca916e1356ce212112022-12-22T01:45:52ZengCopernicus PublicationsMechanical Sciences2191-91512191-916X2014-10-0152596610.5194/ms-5-59-2014Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulatorI. Ivanov0B. Corves1Department of Mechanism Theory and Dynamics of Machines (IGM), RWTH Aachen University, Aachen, GermanyDepartment of Mechanism Theory and Dynamics of Machines (IGM), RWTH Aachen University, Aachen, GermanyAn approach was initially proposed for the estimation of the maximum von Mises stress in flexure hinges. It relied on recognizing relevant stress factors that were calculated from empirical functions set up by using the finite element method. Afterwards, a fatigue test bench was designed and realized for the examination of flexure hinge specimens. As functional failure occurred before fracture, crack initiation and propagation were observed permanently with the help of a monitoring system and sporadically by means of scanning electron microscopy. On the basis of results obtained thereby, where varying the maximum rotation angle, the operating frequency and the quality of the notch surfaces, a correlation was established between the stress limit and the number of cycles up to functional failure. This was utilized for the optimal dimensioning of flexure hinges within the framework of the development of a high-precision micro manipulator.http://www.mech-sci.net/5/59/2014/ms-5-59-2014.pdf
spellingShingle I. Ivanov
B. Corves
Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
Mechanical Sciences
title Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
title_full Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
title_fullStr Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
title_full_unstemmed Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
title_short Fatigue testing of flexure hinges for the purpose of the development of a high-precision micro manipulator
title_sort fatigue testing of flexure hinges for the purpose of the development of a high precision micro manipulator
url http://www.mech-sci.net/5/59/2014/ms-5-59-2014.pdf
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