Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs

In response to challenges like the complexity and limited scalability of existing variable stiffness joints, a novel variable stiffness joint, based on leaf spring elements, is introduced in this paper. The joint stiffness can be adjusted in real time by changing the effective length of the leaf spr...

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Main Authors: Caidong Wang, Yafeng Gao, Yapeng Xu, Xinjie Wang, Liangwen Wang
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/7/2685
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author Caidong Wang
Yafeng Gao
Yapeng Xu
Xinjie Wang
Liangwen Wang
author_facet Caidong Wang
Yafeng Gao
Yapeng Xu
Xinjie Wang
Liangwen Wang
author_sort Caidong Wang
collection DOAJ
description In response to challenges like the complexity and limited scalability of existing variable stiffness joints, a novel variable stiffness joint, based on leaf spring elements, is introduced in this paper. The joint stiffness can be adjusted in real time by changing the effective length of the leaf spring via the use of an Archimedean spiral groove. The stiffness adjustment range and load capacity of the joint can be defined by manually configuring the number of springs involved during offline joint operations. A stiffness model for the joint is established based on the cantilever beam theory of material mechanics. The coupled effects of the design parameters of the variable stiffness mechanism on joint stiffness, elastic torque, and stiffness adjustment resistance torque are analyzed. A dynamic model for the joint is developed, while a PID controller is designed for simulation purposes. The motion characteristics of the joint are analyzed, confirming that this approach has certain advantages in terms of stiffness adjustment speed and accuracy.
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spelling doaj.art-d23fe7caace54f5da01e6496a237ea2d2024-04-12T13:14:32ZengMDPI AGApplied Sciences2076-34172024-03-01147268510.3390/app14072685Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf SpringsCaidong Wang0Yafeng Gao1Yapeng Xu2Xinjie Wang3Liangwen Wang4Henan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou 450002, ChinaHenan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou 450002, ChinaHenan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou 450002, ChinaHenan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou 450002, ChinaHenan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou 450002, ChinaIn response to challenges like the complexity and limited scalability of existing variable stiffness joints, a novel variable stiffness joint, based on leaf spring elements, is introduced in this paper. The joint stiffness can be adjusted in real time by changing the effective length of the leaf spring via the use of an Archimedean spiral groove. The stiffness adjustment range and load capacity of the joint can be defined by manually configuring the number of springs involved during offline joint operations. A stiffness model for the joint is established based on the cantilever beam theory of material mechanics. The coupled effects of the design parameters of the variable stiffness mechanism on joint stiffness, elastic torque, and stiffness adjustment resistance torque are analyzed. A dynamic model for the joint is developed, while a PID controller is designed for simulation purposes. The motion characteristics of the joint are analyzed, confirming that this approach has certain advantages in terms of stiffness adjustment speed and accuracy.https://www.mdpi.com/2076-3417/14/7/2685variable stiffness mechanismphysical robot–environment interactionvariable stiffness jointleaf spring
spellingShingle Caidong Wang
Yafeng Gao
Yapeng Xu
Xinjie Wang
Liangwen Wang
Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
Applied Sciences
variable stiffness mechanism
physical robot–environment interaction
variable stiffness joint
leaf spring
title Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
title_full Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
title_fullStr Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
title_full_unstemmed Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
title_short Design and Analysis of a Novel Variable Stiffness Joint Based on Leaf Springs
title_sort design and analysis of a novel variable stiffness joint based on leaf springs
topic variable stiffness mechanism
physical robot–environment interaction
variable stiffness joint
leaf spring
url https://www.mdpi.com/2076-3417/14/7/2685
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AT yapengxu designandanalysisofanovelvariablestiffnessjointbasedonleafsprings
AT xinjiewang designandanalysisofanovelvariablestiffnessjointbasedonleafsprings
AT liangwenwang designandanalysisofanovelvariablestiffnessjointbasedonleafsprings