Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper

This study is dedicated to the rapid removal of protein aggregates and viruses from plasma-derived human serum albumin (HSA) product to reduce the risk of viral contamination and increase biosafety. A two-step filtration approach was implemented to first remove HSA aggregates and then achieve high m...

Full description

Bibliographic Details
Main Authors: Lulu Wu, Athanasios Mantas, Simon Gustafsson, Levon Manukyan, Albert Mihranyan
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Biomedicines
Subjects:
Online Access:https://www.mdpi.com/2227-9059/8/7/209
_version_ 1797562564137189376
author Lulu Wu
Athanasios Mantas
Simon Gustafsson
Levon Manukyan
Albert Mihranyan
author_facet Lulu Wu
Athanasios Mantas
Simon Gustafsson
Levon Manukyan
Albert Mihranyan
author_sort Lulu Wu
collection DOAJ
description This study is dedicated to the rapid removal of protein aggregates and viruses from plasma-derived human serum albumin (HSA) product to reduce the risk of viral contamination and increase biosafety. A two-step filtration approach was implemented to first remove HSA aggregates and then achieve high model virus clearance using a nanocellulose-based filter paper of different thicknesses, i.e., 11 μm (prefilter) and 22 μm (virus filter) at pH 7.4 and room temperature. The pore size distribution of these filters was characterized by nitrogen gas sorption analysis. Dynamic light scattering (DLS) and size-exclusion high performance liquid chromatography (SE-HPLC) were performed to analyze the presence of HSA aggregates in process intermediates. The virus filter showed high clearance of a small-size model virus, i.e., log<sub>10</sub> reduction value (LRV) > 5, when operated at 3 and 5 bar, but a distinct decrease in LRV was detected at 1 bar, i.e., LRV 2.65–3.75. The throughput of HSA was also dependent on applied transmembrane pressure as was seen by Vmax values of 110 ± 2.5 L m<sup>−2</sup> and 63.6 ± 5.8 L m<sup>−2</sup> at 3 bar and 5 bar, respectively. Protein loss was low, i.e., recovery > 90%. A distribution of pore sizes between 40 nm and 60 nm, which was present in the prefilter and absent in the virus filter, played a crucial part in removing the HSA aggregates and minimizing the risk of virus filter fouling. The presented results enable the application of virus removal nanofiltration of HSA in bioprocessing as an alternative to virus inactivation methods based, e.g., on heat treatment.
first_indexed 2024-03-10T18:31:00Z
format Article
id doaj.art-d297357634424a84a7a20a9fa50d0f73
institution Directory Open Access Journal
issn 2227-9059
language English
last_indexed 2024-03-10T18:31:00Z
publishDate 2020-07-01
publisher MDPI AG
record_format Article
series Biomedicines
spelling doaj.art-d297357634424a84a7a20a9fa50d0f732023-11-20T06:39:35ZengMDPI AGBiomedicines2227-90592020-07-018720910.3390/biomedicines8070209Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter PaperLulu Wu0Athanasios Mantas1Simon Gustafsson2Levon Manukyan3Albert Mihranyan4Nanotechnology and Functional Materials, Department of Materials Science and Engineering, Box 35, Uppsala University, 751 03 Uppsala, SwedenNanotechnology and Functional Materials, Department of Materials Science and Engineering, Box 35, Uppsala University, 751 03 Uppsala, SwedenNanotechnology and Functional Materials, Department of Materials Science and Engineering, Box 35, Uppsala University, 751 03 Uppsala, SwedenNanotechnology and Functional Materials, Department of Materials Science and Engineering, Box 35, Uppsala University, 751 03 Uppsala, SwedenNanotechnology and Functional Materials, Department of Materials Science and Engineering, Box 35, Uppsala University, 751 03 Uppsala, SwedenThis study is dedicated to the rapid removal of protein aggregates and viruses from plasma-derived human serum albumin (HSA) product to reduce the risk of viral contamination and increase biosafety. A two-step filtration approach was implemented to first remove HSA aggregates and then achieve high model virus clearance using a nanocellulose-based filter paper of different thicknesses, i.e., 11 μm (prefilter) and 22 μm (virus filter) at pH 7.4 and room temperature. The pore size distribution of these filters was characterized by nitrogen gas sorption analysis. Dynamic light scattering (DLS) and size-exclusion high performance liquid chromatography (SE-HPLC) were performed to analyze the presence of HSA aggregates in process intermediates. The virus filter showed high clearance of a small-size model virus, i.e., log<sub>10</sub> reduction value (LRV) > 5, when operated at 3 and 5 bar, but a distinct decrease in LRV was detected at 1 bar, i.e., LRV 2.65–3.75. The throughput of HSA was also dependent on applied transmembrane pressure as was seen by Vmax values of 110 ± 2.5 L m<sup>−2</sup> and 63.6 ± 5.8 L m<sup>−2</sup> at 3 bar and 5 bar, respectively. Protein loss was low, i.e., recovery > 90%. A distribution of pore sizes between 40 nm and 60 nm, which was present in the prefilter and absent in the virus filter, played a crucial part in removing the HSA aggregates and minimizing the risk of virus filter fouling. The presented results enable the application of virus removal nanofiltration of HSA in bioprocessing as an alternative to virus inactivation methods based, e.g., on heat treatment.https://www.mdpi.com/2227-9059/8/7/209virus removal filtration<i>Cladophora</i> celluloseplasma-derived biologicscell culturecell therapies
spellingShingle Lulu Wu
Athanasios Mantas
Simon Gustafsson
Levon Manukyan
Albert Mihranyan
Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
Biomedicines
virus removal filtration
<i>Cladophora</i> cellulose
plasma-derived biologics
cell culture
cell therapies
title Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
title_full Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
title_fullStr Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
title_full_unstemmed Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
title_short Aggregate Removal Nanofiltration of Human Serum Albumin Solution Using Nanocellulose-Based Filter Paper
title_sort aggregate removal nanofiltration of human serum albumin solution using nanocellulose based filter paper
topic virus removal filtration
<i>Cladophora</i> cellulose
plasma-derived biologics
cell culture
cell therapies
url https://www.mdpi.com/2227-9059/8/7/209
work_keys_str_mv AT luluwu aggregateremovalnanofiltrationofhumanserumalbuminsolutionusingnanocellulosebasedfilterpaper
AT athanasiosmantas aggregateremovalnanofiltrationofhumanserumalbuminsolutionusingnanocellulosebasedfilterpaper
AT simongustafsson aggregateremovalnanofiltrationofhumanserumalbuminsolutionusingnanocellulosebasedfilterpaper
AT levonmanukyan aggregateremovalnanofiltrationofhumanserumalbuminsolutionusingnanocellulosebasedfilterpaper
AT albertmihranyan aggregateremovalnanofiltrationofhumanserumalbuminsolutionusingnanocellulosebasedfilterpaper