A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth

In this paper, a constitutive model, based on the creep deformation mechanism in P91 steel, under a wide range of stress levels, was established and embedded into finite element software. The accuracy and reliability of the model was verified by comparing the simulation of uniaxial creep tensile tes...

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Main Authors: Jingwei Zhang, Jie Li, Jingyi Zan, Zijian Guo, Kanglin Liu
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/12/2179
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author Jingwei Zhang
Jie Li
Jingyi Zan
Zijian Guo
Kanglin Liu
author_facet Jingwei Zhang
Jie Li
Jingyi Zan
Zijian Guo
Kanglin Liu
author_sort Jingwei Zhang
collection DOAJ
description In this paper, a constitutive model, based on the creep deformation mechanism in P91 steel, under a wide range of stress levels, was established and embedded into finite element software. The accuracy and reliability of the model was verified by comparing the simulation of uniaxial creep tensile test results and the experimental data under different stress levels for P91 steel at 600 °C. The creep crack growth behavior of P91 steel, under a wide range of stress levels was simulated using a ductility-exhaustion-based damage model, combined with the stress-dependent creep ductility model, and the predicted creep crack growth (CCG) rates were compared with the experimental data. Finally, the established model was used to predict the CCG behavior for the pressurized pipes with axial surface cracks. The results show that the constitutive model, established on the basis of the creep deformation mechanism, agrees better with the experimental data than other constitutive models. The CCG rate varies at different direction angles <i>θ</i> for the axial surface cracks. The direction angle <i>θ</i> corresponding to the maximum creep crack length is about 33°, when the internal pressure exceeds 10 MPa. The initial crack shape (<i>a</i><sub>0</sub>/<i>c</i><sub>0</sub>) = 1, and it does not change with different initial crack depth ratios (<i>a</i><sub>0</sub>/<i>t</i>). The established constitutive model can be well used in CCG life analyses and designs of high-temperature structures.
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spelling doaj.art-d3572b4abc494074a222ae20dd1c97462023-11-24T16:42:15ZengMDPI AGMetals2075-47012022-12-011212217910.3390/met12122179A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack GrowthJingwei Zhang0Jie Li1Jingyi Zan2Zijian Guo3Kanglin Liu4College of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaXiamen ABB Low Voltage Electrical Equipment Company, Xiamen 361000, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaCollege of Chemical Engineering, Fuzhou University, Fuzhou 350108, ChinaIn this paper, a constitutive model, based on the creep deformation mechanism in P91 steel, under a wide range of stress levels, was established and embedded into finite element software. The accuracy and reliability of the model was verified by comparing the simulation of uniaxial creep tensile test results and the experimental data under different stress levels for P91 steel at 600 °C. The creep crack growth behavior of P91 steel, under a wide range of stress levels was simulated using a ductility-exhaustion-based damage model, combined with the stress-dependent creep ductility model, and the predicted creep crack growth (CCG) rates were compared with the experimental data. Finally, the established model was used to predict the CCG behavior for the pressurized pipes with axial surface cracks. The results show that the constitutive model, established on the basis of the creep deformation mechanism, agrees better with the experimental data than other constitutive models. The CCG rate varies at different direction angles <i>θ</i> for the axial surface cracks. The direction angle <i>θ</i> corresponding to the maximum creep crack length is about 33°, when the internal pressure exceeds 10 MPa. The initial crack shape (<i>a</i><sub>0</sub>/<i>c</i><sub>0</sub>) = 1, and it does not change with different initial crack depth ratios (<i>a</i><sub>0</sub>/<i>t</i>). The established constitutive model can be well used in CCG life analyses and designs of high-temperature structures.https://www.mdpi.com/2075-4701/12/12/2179creep crack growthcreep ductilitydeformation mechanismstress-dependentfinite element analysis
spellingShingle Jingwei Zhang
Jie Li
Jingyi Zan
Zijian Guo
Kanglin Liu
A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
Metals
creep crack growth
creep ductility
deformation mechanism
stress-dependent
finite element analysis
title A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
title_full A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
title_fullStr A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
title_full_unstemmed A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
title_short A Creep Constitutive Model, Based on Deformation Mechanisms and Its Application to Creep Crack Growth
title_sort creep constitutive model based on deformation mechanisms and its application to creep crack growth
topic creep crack growth
creep ductility
deformation mechanism
stress-dependent
finite element analysis
url https://www.mdpi.com/2075-4701/12/12/2179
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