Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes

In this work, the bending behavior of high-strength Al–Mg–Si–Cu alloys and AA6061 under different artificial aging condition was investigated. The existing springback prediction formula is suitable for commercial AA6061 alloy, but not for high-strength Al–Mg–Si–Cu alloy. Subsequently, the microstruc...

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Main Authors: Yifeng Li, Zibin Wu, Dongtao Wang, Hiromi Nagaumi, Guangrui Luo, Zhixin Feng, Xiaozu Zhang, Rui Wang, Haitao Zhang, Bo Zhang
Format: Article
Language:English
Published: Elsevier 2024-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423032945
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author Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guangrui Luo
Zhixin Feng
Xiaozu Zhang
Rui Wang
Haitao Zhang
Bo Zhang
author_facet Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guangrui Luo
Zhixin Feng
Xiaozu Zhang
Rui Wang
Haitao Zhang
Bo Zhang
author_sort Yifeng Li
collection DOAJ
description In this work, the bending behavior of high-strength Al–Mg–Si–Cu alloys and AA6061 under different artificial aging condition was investigated. The existing springback prediction formula is suitable for commercial AA6061 alloy, but not for high-strength Al–Mg–Si–Cu alloy. Subsequently, the microstructure, mechanical properties and residual stress of AA6061 and high-strength Al– Mg–Si–Cu alloys were investigated. The results show that the yield strength and residual stress play important roles on the springback of high-strength Al–Mg–Si–Cu alloy. In addition, a springback prediction formula based on residual tensile stress has been proposed, which makes the prediction accuracy higher than 96 %. This provides theoretical guidance and data support for the application of high-strength Al–Mg–Si–Cu alloys in lightweight automotive materials.
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spelling doaj.art-d35a107c6e424c44ba2b7f1322cdb95b2024-01-31T05:44:12ZengElsevierJournal of Materials Research and Technology2238-78542024-01-012836093618Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubesYifeng Li0Zibin Wu1Dongtao Wang2Hiromi Nagaumi3Guangrui Luo4Zhixin Feng5Xiaozu Zhang6Rui Wang7Haitao Zhang8Bo Zhang9High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, China; Corresponding author. High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China.High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, China; Corresponding author. High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China.High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, China; Corresponding author. High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China.High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, China; School of Iron and Steel, Soochow University, Suzhou, Jiangsu, 215021, ChinaKey Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110819, ChinaShandong Weiqiao Aluminum & Electricity Co, Ltd, Binzhou, 256200, ChinaIn this work, the bending behavior of high-strength Al–Mg–Si–Cu alloys and AA6061 under different artificial aging condition was investigated. The existing springback prediction formula is suitable for commercial AA6061 alloy, but not for high-strength Al–Mg–Si–Cu alloy. Subsequently, the microstructure, mechanical properties and residual stress of AA6061 and high-strength Al– Mg–Si–Cu alloys were investigated. The results show that the yield strength and residual stress play important roles on the springback of high-strength Al–Mg–Si–Cu alloy. In addition, a springback prediction formula based on residual tensile stress has been proposed, which makes the prediction accuracy higher than 96 %. This provides theoretical guidance and data support for the application of high-strength Al–Mg–Si–Cu alloys in lightweight automotive materials.http://www.sciencedirect.com/science/article/pii/S2238785423032945High-strength Al–Mg–Si–Cu tubesBending springbackMechanical propertiesResidual stress
spellingShingle Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guangrui Luo
Zhixin Feng
Xiaozu Zhang
Rui Wang
Haitao Zhang
Bo Zhang
Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
Journal of Materials Research and Technology
High-strength Al–Mg–Si–Cu tubes
Bending springback
Mechanical properties
Residual stress
title Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
title_full Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
title_fullStr Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
title_full_unstemmed Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
title_short Effect of mechanical properties, microstructure and residual stress on the bending springback behavior of high-strength Al–Mg–Si–Cu alloy tubes
title_sort effect of mechanical properties microstructure and residual stress on the bending springback behavior of high strength al mg si cu alloy tubes
topic High-strength Al–Mg–Si–Cu tubes
Bending springback
Mechanical properties
Residual stress
url http://www.sciencedirect.com/science/article/pii/S2238785423032945
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