The Production of Plaster Molds with Patternless Process Technology

The work deals with technology Patternless process that combines 3 manufacturing process mold by using rapid prototyping technology, conventional sand formation and 3D milling. It's unconventional technology that has been developed to produce large-sized and heavyduty castings weighing up to se...

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Main Authors: Pastirčák R., Sládek A., Kucharčíková E.
Format: Article
Language:English
Published: Polish Academy of Sciences 2015-06-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:http://www.degruyter.com/view/j/afe.2015.15.issue-2/afe-2015-0045/afe-2015-0045.xml?format=INT
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author Pastirčák R.
Sládek A.
Kucharčíková E.
author_facet Pastirčák R.
Sládek A.
Kucharčíková E.
author_sort Pastirčák R.
collection DOAJ
description The work deals with technology Patternless process that combines 3 manufacturing process mold by using rapid prototyping technology, conventional sand formation and 3D milling. It's unconventional technology that has been developed to produce large-sized and heavyduty castings weighing up to several tons. It is used mainly in prototype and small batch production, because eliminating production of models. The work deals with the production of blocks for making molds of gypsum and gypsum drying process technology Thermomold. Into blocks, where were made cavities by milling were casted test castings from AlSi10MgMn alloy by gravity casting. At machining of the mold cavity was varied feed rate of tool of cemented carbide. Evaluated was the surface roughness of test castings, that was to 5 micrometers with feed from 900 to 1300 mm/min. The dimensional accuracy of castings was high at feed rate of 1000 and 1500 mm/min did not exceed 0.025 mm.
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spelling doaj.art-d35abfcde4ad401886fa696f5f0b599c2023-09-02T15:24:36ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442015-06-01152919410.1515/afe-2015-0045afe-2015-0045The Production of Plaster Molds with Patternless Process TechnologyPastirčák R.0Sládek A.1Kucharčíková E.2Department of Technological Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, SlovakiaDepartment of Technological Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, SlovakiaDepartment of Technological Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, SlovakiaThe work deals with technology Patternless process that combines 3 manufacturing process mold by using rapid prototyping technology, conventional sand formation and 3D milling. It's unconventional technology that has been developed to produce large-sized and heavyduty castings weighing up to several tons. It is used mainly in prototype and small batch production, because eliminating production of models. The work deals with the production of blocks for making molds of gypsum and gypsum drying process technology Thermomold. Into blocks, where were made cavities by milling were casted test castings from AlSi10MgMn alloy by gravity casting. At machining of the mold cavity was varied feed rate of tool of cemented carbide. Evaluated was the surface roughness of test castings, that was to 5 micrometers with feed from 900 to 1300 mm/min. The dimensional accuracy of castings was high at feed rate of 1000 and 1500 mm/min did not exceed 0.025 mm.http://www.degruyter.com/view/j/afe.2015.15.issue-2/afe-2015-0045/afe-2015-0045.xml?format=INTInnovative foundry technologies and materialsAutomation and robotics in foundryPatternless process technologyPlaster thermomoldAluminium alloy
spellingShingle Pastirčák R.
Sládek A.
Kucharčíková E.
The Production of Plaster Molds with Patternless Process Technology
Archives of Foundry Engineering
Innovative foundry technologies and materials
Automation and robotics in foundry
Patternless process technology
Plaster thermomold
Aluminium alloy
title The Production of Plaster Molds with Patternless Process Technology
title_full The Production of Plaster Molds with Patternless Process Technology
title_fullStr The Production of Plaster Molds with Patternless Process Technology
title_full_unstemmed The Production of Plaster Molds with Patternless Process Technology
title_short The Production of Plaster Molds with Patternless Process Technology
title_sort production of plaster molds with patternless process technology
topic Innovative foundry technologies and materials
Automation and robotics in foundry
Patternless process technology
Plaster thermomold
Aluminium alloy
url http://www.degruyter.com/view/j/afe.2015.15.issue-2/afe-2015-0045/afe-2015-0045.xml?format=INT
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AT pastircakr productionofplastermoldswithpatternlessprocesstechnology
AT sladeka productionofplastermoldswithpatternlessprocesstechnology
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