Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials

The building materials science at the present stage is aimed at expanding the components of composites. At the same time, these components acquire special value with the simultaneous disposal of various wastes. One of such materials that have not been studied before are molten spherical basalt parti...

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Main Authors: Aleksandr Klyuev, Sergey Klyuev, Ekaterina Fomina, Elena Shorstova, Marina Ageeva, Igor Nedoseko, Linar Sabitov, Vitaly Shamanov, Rinat Shayakhmetov, Yury Liseitsev
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509523005272
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author Aleksandr Klyuev
Sergey Klyuev
Ekaterina Fomina
Elena Shorstova
Marina Ageeva
Igor Nedoseko
Linar Sabitov
Vitaly Shamanov
Rinat Shayakhmetov
Yury Liseitsev
author_facet Aleksandr Klyuev
Sergey Klyuev
Ekaterina Fomina
Elena Shorstova
Marina Ageeva
Igor Nedoseko
Linar Sabitov
Vitaly Shamanov
Rinat Shayakhmetov
Yury Liseitsev
author_sort Aleksandr Klyuev
collection DOAJ
description The building materials science at the present stage is aimed at expanding the components of composites. At the same time, these components acquire special value with the simultaneous disposal of various wastes. One of such materials that have not been studied before are molten spherical basalt particles (beads) formed as waste in the production of heat-insulating materials. The aim of the article was to study the effect of balls on the structure formation of cement materials. The vibration spectra of basalt balls, which differ from the spectra of pure silica, were studied, which makes it possible to form silicates with different contents of aluminum and iron. The revealed features of the particle surface morphology, grain composition and the presence of amorphous silicate phases in this material confirm its effective use as an active mineral additive in cement concretes of normal and autoclaved hardening. The activity of this binder component is confirmed by the fact that after 180 min 15 mg/g calcium hydroxide is absorbed. SEM images confirmed compaction of the microstructure of cement composites containing crushed basalt granules. As a result of the use of this new additive, the compressive strength increases, while the maximum effect is achieved when 5–10% of finely ground basalt balls are introduced into the mixture. Amorphous quartz accelerates the pozzolanic reaction, increasing the packing density of hydration products. These basalt granules are able to accumulate water, which then takes part in the hydration reaction in a dosed manner. The increased water-holding capacity of the created binder creates conditions for the consistent growth of hydrated products and for synthesis with minimal internal stresses and volumetric deformations.
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spelling doaj.art-d35c2f5f834e4fad8ef0f6ed4ee4c2552023-11-25T04:48:23ZengElsevierCase Studies in Construction Materials2214-50952023-12-0119e02347Wastes from the production of heat-insulating basalt wool as an additive in cement-based materialsAleksandr Klyuev0Sergey Klyuev1Ekaterina Fomina2Elena Shorstova3Marina Ageeva4Igor Nedoseko5Linar Sabitov6Vitaly Shamanov7Rinat Shayakhmetov8Yury Liseitsev9Belgorod State Technological University n.a. V.G. Shukhov, Belgorod, RussiaBelgorod State Technological University n.a. V.G. Shukhov, Belgorod, Russia; Kazan Federal University, Kazan, RussiaBelgorod State Technological University n.a. V.G. Shukhov, Belgorod, RussiaBelgorod State Technological University n.a. V.G. Shukhov, Belgorod, RussiaBelgorod State Technological University n.a. V.G. Shukhov, Belgorod, RussiaUfa State Petroleum Technological University, Ufa, RussiaKazan Federal University, Kazan, RussiaPerm National Research Polytechnic UniversityUfa State Petroleum Technological University, Ufa, RussiaFar Eastern Federal University,Vladivostok, Russia, 690922; Corresponding author.The building materials science at the present stage is aimed at expanding the components of composites. At the same time, these components acquire special value with the simultaneous disposal of various wastes. One of such materials that have not been studied before are molten spherical basalt particles (beads) formed as waste in the production of heat-insulating materials. The aim of the article was to study the effect of balls on the structure formation of cement materials. The vibration spectra of basalt balls, which differ from the spectra of pure silica, were studied, which makes it possible to form silicates with different contents of aluminum and iron. The revealed features of the particle surface morphology, grain composition and the presence of amorphous silicate phases in this material confirm its effective use as an active mineral additive in cement concretes of normal and autoclaved hardening. The activity of this binder component is confirmed by the fact that after 180 min 15 mg/g calcium hydroxide is absorbed. SEM images confirmed compaction of the microstructure of cement composites containing crushed basalt granules. As a result of the use of this new additive, the compressive strength increases, while the maximum effect is achieved when 5–10% of finely ground basalt balls are introduced into the mixture. Amorphous quartz accelerates the pozzolanic reaction, increasing the packing density of hydration products. These basalt granules are able to accumulate water, which then takes part in the hydration reaction in a dosed manner. The increased water-holding capacity of the created binder creates conditions for the consistent growth of hydrated products and for synthesis with minimal internal stresses and volumetric deformations.http://www.sciencedirect.com/science/article/pii/S2214509523005272Mineral woolActive additiveBinderBuilding materialPerformance
spellingShingle Aleksandr Klyuev
Sergey Klyuev
Ekaterina Fomina
Elena Shorstova
Marina Ageeva
Igor Nedoseko
Linar Sabitov
Vitaly Shamanov
Rinat Shayakhmetov
Yury Liseitsev
Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
Case Studies in Construction Materials
Mineral wool
Active additive
Binder
Building material
Performance
title Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
title_full Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
title_fullStr Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
title_full_unstemmed Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
title_short Wastes from the production of heat-insulating basalt wool as an additive in cement-based materials
title_sort wastes from the production of heat insulating basalt wool as an additive in cement based materials
topic Mineral wool
Active additive
Binder
Building material
Performance
url http://www.sciencedirect.com/science/article/pii/S2214509523005272
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