Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas

Implementing mixed metal oxide (MMO) anodes in zinc electrowinning is highly desired due to the considerable reduction in electrical energy consumption. However, the presence of manganese in the electrolyte is a major obstacle for implementing MMO anodes in the zinc cell houses. In this work, we exp...

Full description

Bibliographic Details
Main Authors: Masoomeh Askarian, Fariba Mousavi, Roozbeh Mollaabbasi, Elyse Benguerel, Carl Brown, Georges Houlachi, Houshang Alamdari
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/10/1675
_version_ 1797572964862918656
author Masoomeh Askarian
Fariba Mousavi
Roozbeh Mollaabbasi
Elyse Benguerel
Carl Brown
Georges Houlachi
Houshang Alamdari
author_facet Masoomeh Askarian
Fariba Mousavi
Roozbeh Mollaabbasi
Elyse Benguerel
Carl Brown
Georges Houlachi
Houshang Alamdari
author_sort Masoomeh Askarian
collection DOAJ
description Implementing mixed metal oxide (MMO) anodes in zinc electrowinning is highly desired due to the considerable reduction in electrical energy consumption. However, the presence of manganese in the electrolyte is a major obstacle for implementing MMO anodes in the zinc cell houses. In this work, we explore the possibility of using plant off-gas, containing SO<sub>2</sub>, to remove manganese. A SO<sub>2</sub>/air gas mixture with different SO<sub>2</sub> and O<sub>2</sub> concentrations was therefore used for the oxidative precipitation of manganese. It was shown that the manganese oxidation reaction is highly pH-dependent. Calcium hydroxide was used to control the pH during the process. Different operating parameters, i.e., pH, SO<sub>2</sub>/air ratio, reaction time, and effect of cobalt as a reaction catalyst, were investigated. Optimal conditions for manganese removal were reported. Under the optimal conditions, the manganese concentration decreased from 1 g L<sup>−1</sup> to less than 1 mg L<sup>−1</sup> within 30 min. Precipitates were characterized using EDS, XRF, and XPS techniques and showed coprecipitation of manganese, zinc, gypsum, and cobalt.
first_indexed 2024-03-10T21:04:03Z
format Article
id doaj.art-d38f6d5b371c43f2af4e9219d5650630
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-10T21:04:03Z
publishDate 2023-09-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-d38f6d5b371c43f2af4e9219d56506302023-11-19T17:21:18ZengMDPI AGMetals2075-47012023-09-011310167510.3390/met13101675Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-GasMasoomeh Askarian0Fariba Mousavi1Roozbeh Mollaabbasi2Elyse Benguerel3Carl Brown4Georges Houlachi5Houshang Alamdari6Department of Mining, Metallurgical and Materials Engineering, Université Laval, 1065 Avenue de la Médecine, Québec City, QC G1V 0A6, CanadaDepartment of Mining, Metallurgical and Materials Engineering, Université Laval, 1065 Avenue de la Médecine, Québec City, QC G1V 0A6, CanadaDepartment of Mining, Metallurgical and Materials Engineering, Université Laval, 1065 Avenue de la Médecine, Québec City, QC G1V 0A6, CanadaCanadian Electrolytic Zinc Company of Canada (CEZINC), 860 Boul. Gérard-Cadieux, Salaberry-de-Valleyfield, QC J6T 6L4, CanadaDeNora, 7590 Discovery Lane, Concord, OH 44077, USACentre de Recherche d’Hydro-Québec (CRHQ), 600, Avenue de la Montagne, Shawinigan, QC G9N 7N5, CanadaDepartment of Mining, Metallurgical and Materials Engineering, Université Laval, 1065 Avenue de la Médecine, Québec City, QC G1V 0A6, CanadaImplementing mixed metal oxide (MMO) anodes in zinc electrowinning is highly desired due to the considerable reduction in electrical energy consumption. However, the presence of manganese in the electrolyte is a major obstacle for implementing MMO anodes in the zinc cell houses. In this work, we explore the possibility of using plant off-gas, containing SO<sub>2</sub>, to remove manganese. A SO<sub>2</sub>/air gas mixture with different SO<sub>2</sub> and O<sub>2</sub> concentrations was therefore used for the oxidative precipitation of manganese. It was shown that the manganese oxidation reaction is highly pH-dependent. Calcium hydroxide was used to control the pH during the process. Different operating parameters, i.e., pH, SO<sub>2</sub>/air ratio, reaction time, and effect of cobalt as a reaction catalyst, were investigated. Optimal conditions for manganese removal were reported. Under the optimal conditions, the manganese concentration decreased from 1 g L<sup>−1</sup> to less than 1 mg L<sup>−1</sup> within 30 min. Precipitates were characterized using EDS, XRF, and XPS techniques and showed coprecipitation of manganese, zinc, gypsum, and cobalt.https://www.mdpi.com/2075-4701/13/10/1675manganese oxidative precipitationSO<sub>2</sub>/air gas mixtureMMO anodescatalytic effect of cobalt
spellingShingle Masoomeh Askarian
Fariba Mousavi
Roozbeh Mollaabbasi
Elyse Benguerel
Carl Brown
Georges Houlachi
Houshang Alamdari
Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
Metals
manganese oxidative precipitation
SO<sub>2</sub>/air gas mixture
MMO anodes
catalytic effect of cobalt
title Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
title_full Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
title_fullStr Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
title_full_unstemmed Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
title_short Towards Using MMO Anodes in Zinc Electrorefining: Mn Removal by Simulated Plant Off-Gas
title_sort towards using mmo anodes in zinc electrorefining mn removal by simulated plant off gas
topic manganese oxidative precipitation
SO<sub>2</sub>/air gas mixture
MMO anodes
catalytic effect of cobalt
url https://www.mdpi.com/2075-4701/13/10/1675
work_keys_str_mv AT masoomehaskarian towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT faribamousavi towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT roozbehmollaabbasi towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT elysebenguerel towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT carlbrown towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT georgeshoulachi towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas
AT houshangalamdari towardsusingmmoanodesinzincelectrorefiningmnremovalbysimulatedplantoffgas