Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites

In this study, magnesium alloy (AZ91D) matrix composites reinforced with 1 wt% of nano alumina (n-Al _2 O _3 ) were fabricated using novel Ultrasonic Treatment (UST) assisted squeeze casting method. UST was carried out at four different levels of ultrasonic power namely, 0 W (without UST), 1500 W, 2...

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Main Authors: A Gnanavelbabu, K T Sunu Surendran, S Kumar
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab64d7
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author A Gnanavelbabu
K T Sunu Surendran
S Kumar
author_facet A Gnanavelbabu
K T Sunu Surendran
S Kumar
author_sort A Gnanavelbabu
collection DOAJ
description In this study, magnesium alloy (AZ91D) matrix composites reinforced with 1 wt% of nano alumina (n-Al _2 O _3 ) were fabricated using novel Ultrasonic Treatment (UST) assisted squeeze casting method. UST was carried out at four different levels of ultrasonic power namely, 0 W (without UST), 1500 W, 2000 W and 2500 W at constant frequency and time. The composites were heat-treated at T6 condition under argon gas protected environment. Microstructural analysis was done using optical microscopy and high-resolution scanning electron microscopy. Physical, mechanical and tribological properties of the composites were evaluated. A significant refinement in grain structure and improvement in porosity was seen on an increase in UST power. Improvement was seen in micro-hardness, yield strength, ultimate tensile strength and % of elongation of the composite fabricated at 2500 W by 18%, 48%, 28%, and 10% respectively compared to an untreated composite. The composite fabricated at 2500 W showed less wear rate and coefficient of friction when compared to other composites at all sliding conditions. Scanning electron microscope images of the worn surface of the composite pins revealed that the wear mechanisms dominated were abrasion, adhesion, oxidation and delamination.
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spelling doaj.art-d3935f7972eb4585a0446fbedb40f5e62023-08-09T15:25:19ZengIOP PublishingMaterials Research Express2053-15912020-01-017101654410.1088/2053-1591/ab64d7Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 compositesA Gnanavelbabu0https://orcid.org/0000-0002-7056-5993K T Sunu Surendran1https://orcid.org/0000-0002-9111-4876S Kumar2https://orcid.org/0000-0002-7511-493XDepartment of Industrial Engineering, CEG Campus, Anna University , Chennai-600025, IndiaDepartment of Industrial Engineering, CEG Campus, Anna University , Chennai-600025, IndiaDepartment of Industrial Engineering, CEG Campus, Anna University , Chennai-600025, IndiaIn this study, magnesium alloy (AZ91D) matrix composites reinforced with 1 wt% of nano alumina (n-Al _2 O _3 ) were fabricated using novel Ultrasonic Treatment (UST) assisted squeeze casting method. UST was carried out at four different levels of ultrasonic power namely, 0 W (without UST), 1500 W, 2000 W and 2500 W at constant frequency and time. The composites were heat-treated at T6 condition under argon gas protected environment. Microstructural analysis was done using optical microscopy and high-resolution scanning electron microscopy. Physical, mechanical and tribological properties of the composites were evaluated. A significant refinement in grain structure and improvement in porosity was seen on an increase in UST power. Improvement was seen in micro-hardness, yield strength, ultimate tensile strength and % of elongation of the composite fabricated at 2500 W by 18%, 48%, 28%, and 10% respectively compared to an untreated composite. The composite fabricated at 2500 W showed less wear rate and coefficient of friction when compared to other composites at all sliding conditions. Scanning electron microscope images of the worn surface of the composite pins revealed that the wear mechanisms dominated were abrasion, adhesion, oxidation and delamination.https://doi.org/10.1088/2053-1591/ab64d7AZ91Dnano-aluminaultrasonic treatmentultrasonic powergrain refinementwear behaviour
spellingShingle A Gnanavelbabu
K T Sunu Surendran
S Kumar
Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
Materials Research Express
AZ91D
nano-alumina
ultrasonic treatment
ultrasonic power
grain refinement
wear behaviour
title Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
title_full Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
title_fullStr Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
title_full_unstemmed Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
title_short Influence of ultrasonication power on grain refinement, mechanical properties and wear behaviour of AZ91D/nano-Al2O3 composites
title_sort influence of ultrasonication power on grain refinement mechanical properties and wear behaviour of az91d nano al2o3 composites
topic AZ91D
nano-alumina
ultrasonic treatment
ultrasonic power
grain refinement
wear behaviour
url https://doi.org/10.1088/2053-1591/ab64d7
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