Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating

Aluminized coating was prepared on K452 superalloy by chemical vapor deposition (CVD) technique. The oxidation/corrosion behavior of alloy and coating were investigated at 750 ℃ in air, air with solid NaCl deposit and moist air with solid NaCl deposit, respectively. The microstructure and compositio...

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Main Authors: Jiaxin Xu, Shujiang Geng, Jinlong Wang, Gang Chen, Fuhui Wang
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Corrosion Communications
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2667266922000664
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author Jiaxin Xu
Shujiang Geng
Jinlong Wang
Gang Chen
Fuhui Wang
author_facet Jiaxin Xu
Shujiang Geng
Jinlong Wang
Gang Chen
Fuhui Wang
author_sort Jiaxin Xu
collection DOAJ
description Aluminized coating was prepared on K452 superalloy by chemical vapor deposition (CVD) technique. The oxidation/corrosion behavior of alloy and coating were investigated at 750 ℃ in air, air with solid NaCl deposit and moist air with solid NaCl deposit, respectively. The microstructure and composition of samples were characterized by SEM/EDS and XRD techniques. The results demonstrated that aluminized coating exhibited better oxidation/corrosion resistance than K452 alloy in the three environments above. And the main oxidation and corrosion products of alloy were Cr2O3 and NiO, respectively. This indicated that Ni participated in the corrosion process due to the depletion of Cr during accelerated corrosion. Therefore, the established corrosion scale was non-protective, which could not protect underlying alloy from accelerated corrosion. Contrarily, the main oxidation and corrosion products of coating were protective Al2O3, which acted as a barrier to separate coating from NaCl and oxygen, interrupting the self-sustainable accelerated corrosion. Additionally, the presence of water vapor was beneficial in reducing the spallation of corrosion products within a short time. The mechanisms of K452 alloy and aluminized coating in the three environments above were discussed in detail.
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spelling doaj.art-d3da73f094f34dcaad3652c0cebe14252023-04-19T04:23:33ZengElsevierCorrosion Communications2667-26692023-03-0191326Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coatingJiaxin Xu0Shujiang Geng1Jinlong Wang2Gang Chen3Fuhui Wang4Shenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, ChinaCorresponding author.; Shenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, ChinaShenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, ChinaShenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, ChinaShenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, ChinaAluminized coating was prepared on K452 superalloy by chemical vapor deposition (CVD) technique. The oxidation/corrosion behavior of alloy and coating were investigated at 750 ℃ in air, air with solid NaCl deposit and moist air with solid NaCl deposit, respectively. The microstructure and composition of samples were characterized by SEM/EDS and XRD techniques. The results demonstrated that aluminized coating exhibited better oxidation/corrosion resistance than K452 alloy in the three environments above. And the main oxidation and corrosion products of alloy were Cr2O3 and NiO, respectively. This indicated that Ni participated in the corrosion process due to the depletion of Cr during accelerated corrosion. Therefore, the established corrosion scale was non-protective, which could not protect underlying alloy from accelerated corrosion. Contrarily, the main oxidation and corrosion products of coating were protective Al2O3, which acted as a barrier to separate coating from NaCl and oxygen, interrupting the self-sustainable accelerated corrosion. Additionally, the presence of water vapor was beneficial in reducing the spallation of corrosion products within a short time. The mechanisms of K452 alloy and aluminized coating in the three environments above were discussed in detail.http://www.sciencedirect.com/science/article/pii/S2667266922000664K452 superalloyAluminized coatingCorrosion resistanceOxychlorination
spellingShingle Jiaxin Xu
Shujiang Geng
Jinlong Wang
Gang Chen
Fuhui Wang
Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
Corrosion Communications
K452 superalloy
Aluminized coating
Corrosion resistance
Oxychlorination
title Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
title_full Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
title_fullStr Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
title_full_unstemmed Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
title_short Effects of solid NaCl deposit and water vapor on corrosion resistance of K452 superalloy and aluminized coating
title_sort effects of solid nacl deposit and water vapor on corrosion resistance of k452 superalloy and aluminized coating
topic K452 superalloy
Aluminized coating
Corrosion resistance
Oxychlorination
url http://www.sciencedirect.com/science/article/pii/S2667266922000664
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