In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials

Chromium (Cr)-coated Zircaloy fuel cladding has been considered a promising candidate materials system for accident tolerant fuels. In this work, two types of Cr coatings produced by cold sprayed (CS) and physical vapour deposited (PVD) methods were studied. In particular, a novel combination of C-r...

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Main Authors: Guanjie Yuan, J. Paul Forna-Kreutzer, Jon Ell, Harold Barnard, Benjamin R. Maier, Edward Lahoda, Jorie Walters, Robert O. Ritchie, Dong Liu
Format: Article
Language:English
Published: Elsevier 2023-10-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127523007888
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author Guanjie Yuan
J. Paul Forna-Kreutzer
Jon Ell
Harold Barnard
Benjamin R. Maier
Edward Lahoda
Jorie Walters
Robert O. Ritchie
Dong Liu
author_facet Guanjie Yuan
J. Paul Forna-Kreutzer
Jon Ell
Harold Barnard
Benjamin R. Maier
Edward Lahoda
Jorie Walters
Robert O. Ritchie
Dong Liu
author_sort Guanjie Yuan
collection DOAJ
description Chromium (Cr)-coated Zircaloy fuel cladding has been considered a promising candidate materials system for accident tolerant fuels. In this work, two types of Cr coatings produced by cold sprayed (CS) and physical vapour deposited (PVD) methods were studied. In particular, a novel combination of C-ring compression tests at room temperature (RT) and 345 °C in an inert gas environment and real-time X-ray micro-computed tomography (XCT) imaging was adopted to investigate the failure processes. Before testing, the crystal structure and local properties were fully characterized; post testing, ex situ scanning electron microscope (SEM) imaging were conducted to complement the XCT measurements in crack density. It was found that the failure processes in both coatings vary with temperature, as discussed in detail. The hoop strength of first coating cracks’ formation of CS materials were higher than the PVD materials due to their higher interfacial roughness and distribution of splatted grains in CS coating. Based on a calculation of the first Dundurs’ parameter from the measured local properties and observed crack arrest/deflection at coating/substrate interface, it was found that the cold sprayed coating-cladding material system has a higher interfacial toughness in terms of critical strain energy release rate due to its interlocking interfacial structure.
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spelling doaj.art-d403b93532b144409f698abb0849c2672023-10-28T05:06:41ZengElsevierMaterials & Design0264-12752023-10-01234112373In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materialsGuanjie Yuan0J. Paul Forna-Kreutzer1Jon Ell2Harold Barnard3Benjamin R. Maier4Edward Lahoda5Jorie Walters6Robert O. Ritchie7Dong Liu8School of Physics, University of Bristol, Bristol, UKSchool of Physics, University of Bristol, Bristol, UKDepartment of Materials Science and Engineering, University of California, Berkeley, USAAdvanced Light Source, Lawrence Berkeley National Laboratory, Berkeley, USAWestinghouse Electric Company LLC, Churchill, PA, USAWestinghouse Electric Company LLC, Churchill, PA, USAWestinghouse Electric Company LLC, Columbia, SC, USADepartment of Materials Science and Engineering, University of California, Berkeley, USASchool of Physics, University of Bristol, Bristol, UK; Corresponding author.Chromium (Cr)-coated Zircaloy fuel cladding has been considered a promising candidate materials system for accident tolerant fuels. In this work, two types of Cr coatings produced by cold sprayed (CS) and physical vapour deposited (PVD) methods were studied. In particular, a novel combination of C-ring compression tests at room temperature (RT) and 345 °C in an inert gas environment and real-time X-ray micro-computed tomography (XCT) imaging was adopted to investigate the failure processes. Before testing, the crystal structure and local properties were fully characterized; post testing, ex situ scanning electron microscope (SEM) imaging were conducted to complement the XCT measurements in crack density. It was found that the failure processes in both coatings vary with temperature, as discussed in detail. The hoop strength of first coating cracks’ formation of CS materials were higher than the PVD materials due to their higher interfacial roughness and distribution of splatted grains in CS coating. Based on a calculation of the first Dundurs’ parameter from the measured local properties and observed crack arrest/deflection at coating/substrate interface, it was found that the cold sprayed coating-cladding material system has a higher interfacial toughness in terms of critical strain energy release rate due to its interlocking interfacial structure.http://www.sciencedirect.com/science/article/pii/S0264127523007888Coated-Zircaloy fuel claddingC-ring compressionX-ray computed micro-tomographyDeformation and fracture
spellingShingle Guanjie Yuan
J. Paul Forna-Kreutzer
Jon Ell
Harold Barnard
Benjamin R. Maier
Edward Lahoda
Jorie Walters
Robert O. Ritchie
Dong Liu
In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
Materials & Design
Coated-Zircaloy fuel cladding
C-ring compression
X-ray computed micro-tomography
Deformation and fracture
title In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
title_full In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
title_fullStr In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
title_full_unstemmed In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
title_short In situ X-ray computed micro-tomography imaging of failure processes in Cr-coated Zircaloy nuclear fuel cladding materials
title_sort in situ x ray computed micro tomography imaging of failure processes in cr coated zircaloy nuclear fuel cladding materials
topic Coated-Zircaloy fuel cladding
C-ring compression
X-ray computed micro-tomography
Deformation and fracture
url http://www.sciencedirect.com/science/article/pii/S0264127523007888
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