Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM

Direct ink writing provides a new method for ceramic material forming. The single-screw extruder is used here to extrude viscous SiC slurry. Because the flow mechanism of ceramic slurry in the slurry direct writing extrusion device is unclear, lattice Boltzmann method (LBM) is used to analyze the fl...

Full description

Bibliographic Details
Main Authors: Deng Xu, Wu Weiwei, Ding Shuang, Zhang Yanjun, Shi Binquan
Format: Article
Language:English
Published: De Gruyter 2023-12-01
Series:Open Physics
Subjects:
Online Access:https://doi.org/10.1515/phys-2023-0156
_version_ 1797362124662505472
author Deng Xu
Wu Weiwei
Ding Shuang
Zhang Yanjun
Shi Binquan
author_facet Deng Xu
Wu Weiwei
Ding Shuang
Zhang Yanjun
Shi Binquan
author_sort Deng Xu
collection DOAJ
description Direct ink writing provides a new method for ceramic material forming. The single-screw extruder is used here to extrude viscous SiC slurry. Because the flow mechanism of ceramic slurry in the slurry direct writing extrusion device is unclear, lattice Boltzmann method (LBM) is used to analyze the flow process of ceramic slurry in the extrusion device. In this study, three different types of special-shaped, single-screw extruders (constant depth variable pitch screw, variable depth constant pitch screw, and variable depth variable pitch screw) are investigated to explore the effects of the shapes on the flow process. Compared with the traditional single-screw extruder, more attention should be paid to the difference in the flow channel. The non-Newtonian rheological model of SiC slurry is built, then the LBM for the non-Newtonian slurry is introduced and used to conduct the simulations based on the aforementioned three different cases. The results show that the effect of constant depth and variable pitch screw on the flow of ceramic slurry is the least and the flow of ceramic slurry in variable depth and variable pitch screw is the most complex.
first_indexed 2024-03-08T16:02:56Z
format Article
id doaj.art-d41468db1186487eaafc731cae1049f0
institution Directory Open Access Journal
issn 2391-5471
language English
last_indexed 2024-03-08T16:02:56Z
publishDate 2023-12-01
publisher De Gruyter
record_format Article
series Open Physics
spelling doaj.art-d41468db1186487eaafc731cae1049f02024-01-08T09:54:14ZengDe GruyterOpen Physics2391-54712023-12-0121155928010.1515/phys-2023-0156Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBMDeng Xu0Wu Weiwei1Ding Shuang2Zhang Yanjun3Shi Binquan4School of Mechanical Engineering, Yangzhou University, 225009, Yangzhou, ChinaSchool of Mechanical Engineering, Yangzhou University, 225009, Yangzhou, ChinaSchool of Mechanical Engineering, Yangzhou University, 225009, Yangzhou, ChinaSchool of Mechanical Engineering, Yangzhou University, 225009, Yangzhou, ChinaJiangsu Yongsheng Air Conditioner Co., Ltd., 225400, Taizhou, ChinaDirect ink writing provides a new method for ceramic material forming. The single-screw extruder is used here to extrude viscous SiC slurry. Because the flow mechanism of ceramic slurry in the slurry direct writing extrusion device is unclear, lattice Boltzmann method (LBM) is used to analyze the flow process of ceramic slurry in the extrusion device. In this study, three different types of special-shaped, single-screw extruders (constant depth variable pitch screw, variable depth constant pitch screw, and variable depth variable pitch screw) are investigated to explore the effects of the shapes on the flow process. Compared with the traditional single-screw extruder, more attention should be paid to the difference in the flow channel. The non-Newtonian rheological model of SiC slurry is built, then the LBM for the non-Newtonian slurry is introduced and used to conduct the simulations based on the aforementioned three different cases. The results show that the effect of constant depth and variable pitch screw on the flow of ceramic slurry is the least and the flow of ceramic slurry in variable depth and variable pitch screw is the most complex.https://doi.org/10.1515/phys-2023-01563d printinglbmceramic slurryflow analysisspecial-shaped screw
spellingShingle Deng Xu
Wu Weiwei
Ding Shuang
Zhang Yanjun
Shi Binquan
Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
Open Physics
3d printing
lbm
ceramic slurry
flow analysis
special-shaped screw
title Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
title_full Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
title_fullStr Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
title_full_unstemmed Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
title_short Investigation of different structures of screw extruders on the flow in direct ink writing SiC slurry based on LBM
title_sort investigation of different structures of screw extruders on the flow in direct ink writing sic slurry based on lbm
topic 3d printing
lbm
ceramic slurry
flow analysis
special-shaped screw
url https://doi.org/10.1515/phys-2023-0156
work_keys_str_mv AT dengxu investigationofdifferentstructuresofscrewextrudersontheflowindirectinkwritingsicslurrybasedonlbm
AT wuweiwei investigationofdifferentstructuresofscrewextrudersontheflowindirectinkwritingsicslurrybasedonlbm
AT dingshuang investigationofdifferentstructuresofscrewextrudersontheflowindirectinkwritingsicslurrybasedonlbm
AT zhangyanjun investigationofdifferentstructuresofscrewextrudersontheflowindirectinkwritingsicslurrybasedonlbm
AT shibinquan investigationofdifferentstructuresofscrewextrudersontheflowindirectinkwritingsicslurrybasedonlbm