Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network

In order to optimize the pulse electroforming copper process, a double hidden layer BP (back propagation) neural network was constructed. Through sample training, the mapping relationship between electroforming copper process conditions and target properties was accurately established, and the predi...

Full description

Bibliographic Details
Main Authors: Feng Ji, Chao Chen, Yongfei Zhao, Byungwon Min
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/10/1157
_version_ 1797513855806472192
author Feng Ji
Chao Chen
Yongfei Zhao
Byungwon Min
author_facet Feng Ji
Chao Chen
Yongfei Zhao
Byungwon Min
author_sort Feng Ji
collection DOAJ
description In order to optimize the pulse electroforming copper process, a double hidden layer BP (back propagation) neural network was constructed. Through sample training, the mapping relationship between electroforming copper process conditions and target properties was accurately established, and the prediction of microhardness and tensile strength of the electroforming layer in the pulse electroforming copper process was realized. The predicted results were verified by electrodeposition copper test in copper pyrophosphate solution system with pulse power supply. The results show that the microhardness and tensile strength of copper layer predicted by “3-4-3-2” structure double hidden layer neural network are very close to the experimental values, and the relative error is less than 2.82%. In the parameter range, the microhardness of copper layer is between 100.3~205.6 MPa and the tensile strength is between 165~485 MPa. When the microhardness and tensile strength are optimal, the corresponding range of optimal parameters are as follows: current density is 2–3 A·dm<sup>−2</sup>, pulse frequency is 1.5–2 kHz and pulse duty cycle is 10–20%.
first_indexed 2024-03-10T06:23:26Z
format Article
id doaj.art-d42226428e084d1189aa6a116d4e81c9
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-03-10T06:23:26Z
publishDate 2021-09-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-d42226428e084d1189aa6a116d4e81c92023-11-22T19:10:41ZengMDPI AGMicromachines2072-666X2021-09-011210115710.3390/mi12101157Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural NetworkFeng Ji0Chao Chen1Yongfei Zhao2Byungwon Min3College of Engineering, Mokwon University, Daejeon 35349, KoreaCollege of Engineering, Mokwon University, Daejeon 35349, KoreaCollege of Mechanical Engineering, Nantong University, Nantong 226000, ChinaCollege of Engineering, Mokwon University, Daejeon 35349, KoreaIn order to optimize the pulse electroforming copper process, a double hidden layer BP (back propagation) neural network was constructed. Through sample training, the mapping relationship between electroforming copper process conditions and target properties was accurately established, and the prediction of microhardness and tensile strength of the electroforming layer in the pulse electroforming copper process was realized. The predicted results were verified by electrodeposition copper test in copper pyrophosphate solution system with pulse power supply. The results show that the microhardness and tensile strength of copper layer predicted by “3-4-3-2” structure double hidden layer neural network are very close to the experimental values, and the relative error is less than 2.82%. In the parameter range, the microhardness of copper layer is between 100.3~205.6 MPa and the tensile strength is between 165~485 MPa. When the microhardness and tensile strength are optimal, the corresponding range of optimal parameters are as follows: current density is 2–3 A·dm<sup>−2</sup>, pulse frequency is 1.5–2 kHz and pulse duty cycle is 10–20%.https://www.mdpi.com/2072-666X/12/10/1157double hidden layerBP neural networkelectroformingoptimization
spellingShingle Feng Ji
Chao Chen
Yongfei Zhao
Byungwon Min
Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
Micromachines
double hidden layer
BP neural network
electroforming
optimization
title Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
title_full Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
title_fullStr Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
title_full_unstemmed Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
title_short Optimization of Copper Electroforming Process Parameters Based on Double Hidden Layer BP Neural Network
title_sort optimization of copper electroforming process parameters based on double hidden layer bp neural network
topic double hidden layer
BP neural network
electroforming
optimization
url https://www.mdpi.com/2072-666X/12/10/1157
work_keys_str_mv AT fengji optimizationofcopperelectroformingprocessparametersbasedondoublehiddenlayerbpneuralnetwork
AT chaochen optimizationofcopperelectroformingprocessparametersbasedondoublehiddenlayerbpneuralnetwork
AT yongfeizhao optimizationofcopperelectroformingprocessparametersbasedondoublehiddenlayerbpneuralnetwork
AT byungwonmin optimizationofcopperelectroformingprocessparametersbasedondoublehiddenlayerbpneuralnetwork