Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD

This contribution presents the early results of a R&D collaboration established between the University of Cantabria and the Power Transformer Manufacturer EFACEC. This paper tests two different techniques of steady state thermal modelling applied to power transformer windings, Computational...

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Main Authors: Agustin Santisteban, Alejandro Piquero, Felix Ortiz, Fernando Delgado, Alfredo Ortiz
Format: Article
Language:English
Published: IEEE 2019-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/8918392/
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author Agustin Santisteban
Alejandro Piquero
Felix Ortiz
Fernando Delgado
Alfredo Ortiz
author_facet Agustin Santisteban
Alejandro Piquero
Felix Ortiz
Fernando Delgado
Alfredo Ortiz
author_sort Agustin Santisteban
collection DOAJ
description This contribution presents the early results of a R&D collaboration established between the University of Cantabria and the Power Transformer Manufacturer EFACEC. This paper tests two different techniques of steady state thermal modelling applied to power transformer windings, Computational Fluid Dynamics (CFD) and Thermal-Hydraulic Network Modelling (THNM). The state of the art of thermal modelling demonstrates that these techniques have been used to calculate both average and hotspot winding temperatures by solving the winding temperature and flows profiles within the winding. THNM models have worse accuracy than CFD in the predicted results. The improvement of these THNM models is a topic of study in transformer thermal modelling. The first goal of this paper is to test the accuracy of a new calibrated THNM model of a disc-type winding immersed in mineral oil. Then, this THNM model is tested with ester-based liquids, such as a natural ester and a synthetic ester, to determine if it can be applied to these liquids without further calibrations. Finally, the cooling performance of both type of liquids is compared using only the THNM model results. The results of this work show that the THNM model developed herein gives good estimations of temperatures compared to those obtained with CFD for both types of liquids. Also, the use of alternative fluids leads to lower temperatures when considering the same oil flow rate and temperature as inlet boundary condition.
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spelling doaj.art-d49fa88824874bbd836c2b8ad04b0b012022-12-21T22:48:58ZengIEEEIEEE Access2169-35362019-01-01717465117466110.1109/ACCESS.2019.29571718918392Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFDAgustin Santisteban0https://orcid.org/0000-0002-5053-9595Alejandro Piquero1https://orcid.org/0000-0002-4403-2122Felix Ortiz2https://orcid.org/0000-0001-8404-1253Fernando Delgado3https://orcid.org/0000-0002-2558-3033Alfredo Ortiz4https://orcid.org/0000-0002-7560-2984Department of Electrical and Energy Engineering, ETSI Industriales y de Telecomunicación, University of Cantabria, Santander, SpainDepartment of Electrical and Energy Engineering, ETSI Industriales y de Telecomunicación, University of Cantabria, Santander, SpainDepartment of Electrical and Energy Engineering, ETSI Industriales y de Telecomunicación, University of Cantabria, Santander, SpainDepartment of Electrical and Energy Engineering, ETSI Industriales y de Telecomunicación, University of Cantabria, Santander, SpainDepartment of Electrical and Energy Engineering, ETSI Industriales y de Telecomunicación, University of Cantabria, Santander, SpainThis contribution presents the early results of a R&D collaboration established between the University of Cantabria and the Power Transformer Manufacturer EFACEC. This paper tests two different techniques of steady state thermal modelling applied to power transformer windings, Computational Fluid Dynamics (CFD) and Thermal-Hydraulic Network Modelling (THNM). The state of the art of thermal modelling demonstrates that these techniques have been used to calculate both average and hotspot winding temperatures by solving the winding temperature and flows profiles within the winding. THNM models have worse accuracy than CFD in the predicted results. The improvement of these THNM models is a topic of study in transformer thermal modelling. The first goal of this paper is to test the accuracy of a new calibrated THNM model of a disc-type winding immersed in mineral oil. Then, this THNM model is tested with ester-based liquids, such as a natural ester and a synthetic ester, to determine if it can be applied to these liquids without further calibrations. Finally, the cooling performance of both type of liquids is compared using only the THNM model results. The results of this work show that the THNM model developed herein gives good estimations of temperatures compared to those obtained with CFD for both types of liquids. Also, the use of alternative fluids leads to lower temperatures when considering the same oil flow rate and temperature as inlet boundary condition.https://ieeexplore.ieee.org/document/8918392/CFDTHNMthermal modelingpower transformersmineral oilester-based liquids
spellingShingle Agustin Santisteban
Alejandro Piquero
Felix Ortiz
Fernando Delgado
Alfredo Ortiz
Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
IEEE Access
CFD
THNM
thermal modeling
power transformers
mineral oil
ester-based liquids
title Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
title_full Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
title_fullStr Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
title_full_unstemmed Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
title_short Thermal Modelling of a Power Transformer Disc Type Winding Immersed in Mineral and Ester-Based Oils Using Network Models and CFD
title_sort thermal modelling of a power transformer disc type winding immersed in mineral and ester based oils using network models and cfd
topic CFD
THNM
thermal modeling
power transformers
mineral oil
ester-based liquids
url https://ieeexplore.ieee.org/document/8918392/
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