Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes

The textured design of amorphous carbon (a-C) film can significantly improve the tribological performance and service life of moving mechanical components. However, its friction dependence on different texture shapes, especially under different load conditions, remains unclear. In particular, due to...

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Main Authors: Zan Chen, Naizhou Du, Xiaowei Li, Xubing Wei, Jiaqing Ding, Shiqi Lu, Shuangjiang Du, Cunao Feng, Kai Chen, Dekun Zhang, Kwang-Ryeol Lee
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/18/6108
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author Zan Chen
Naizhou Du
Xiaowei Li
Xubing Wei
Jiaqing Ding
Shiqi Lu
Shuangjiang Du
Cunao Feng
Kai Chen
Dekun Zhang
Kwang-Ryeol Lee
author_facet Zan Chen
Naizhou Du
Xiaowei Li
Xubing Wei
Jiaqing Ding
Shiqi Lu
Shuangjiang Du
Cunao Feng
Kai Chen
Dekun Zhang
Kwang-Ryeol Lee
author_sort Zan Chen
collection DOAJ
description The textured design of amorphous carbon (a-C) film can significantly improve the tribological performance and service life of moving mechanical components. However, its friction dependence on different texture shapes, especially under different load conditions, remains unclear. In particular, due to the lack of information regarding the friction interface, the underlying friction mechanism has still not been unveiled. Therefore, the effects of contact pressure and textured shapes on the tribological behavior of a-C films under dry friction conditions were comparatively studied in this work by reactive molecular dynamics simulation. The results show that under low contact pressure, the tribological property of a-C film is sensitive to the textured shape, and the system with a circular textured surface exhibits a lower friction coefficient than that with a rectangular textured surface, which is attributed to the small fraction of unsaturated bonds. However, the increase of contact pressure results in the serious reconstruction and passivation of the friction interface. On the one hand, this induces a growth rate of friction force that is much smaller than that of the normal load, which is followed by a significant decrease in the friction coefficient with contact pressure. On the other hand, the destruction or even disappearance of the textured structure occurs, weakening the difference in the friction coefficient caused by different textured shapes of the a-C surface. These results reveal the friction mechanism of textured a-C film and provide a new way to functionalize the a-C as a protective film for applications in hard disks, MEMS, and NEMS.
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spelling doaj.art-d4cd284211894df59e9bf9228389eec12023-11-19T11:42:57ZengMDPI AGMaterials1996-19442023-09-011618610810.3390/ma16186108Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured ShapesZan Chen0Naizhou Du1Xiaowei Li2Xubing Wei3Jiaqing Ding4Shiqi Lu5Shuangjiang Du6Cunao Feng7Kai Chen8Dekun Zhang9Kwang-Ryeol Lee10School of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Materials Science and Physics, China University of Mining and Technology, Xuzhou 221116, ChinaComputational Science Center, Korea Institute of Science and Technology, Seoul 136-791, Republic of KoreaThe textured design of amorphous carbon (a-C) film can significantly improve the tribological performance and service life of moving mechanical components. However, its friction dependence on different texture shapes, especially under different load conditions, remains unclear. In particular, due to the lack of information regarding the friction interface, the underlying friction mechanism has still not been unveiled. Therefore, the effects of contact pressure and textured shapes on the tribological behavior of a-C films under dry friction conditions were comparatively studied in this work by reactive molecular dynamics simulation. The results show that under low contact pressure, the tribological property of a-C film is sensitive to the textured shape, and the system with a circular textured surface exhibits a lower friction coefficient than that with a rectangular textured surface, which is attributed to the small fraction of unsaturated bonds. However, the increase of contact pressure results in the serious reconstruction and passivation of the friction interface. On the one hand, this induces a growth rate of friction force that is much smaller than that of the normal load, which is followed by a significant decrease in the friction coefficient with contact pressure. On the other hand, the destruction or even disappearance of the textured structure occurs, weakening the difference in the friction coefficient caused by different textured shapes of the a-C surface. These results reveal the friction mechanism of textured a-C film and provide a new way to functionalize the a-C as a protective film for applications in hard disks, MEMS, and NEMS.https://www.mdpi.com/1996-1944/16/18/6108amorphous carbonfriction propertysurface texturereactive molecular dynamics
spellingShingle Zan Chen
Naizhou Du
Xiaowei Li
Xubing Wei
Jiaqing Ding
Shiqi Lu
Shuangjiang Du
Cunao Feng
Kai Chen
Dekun Zhang
Kwang-Ryeol Lee
Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
Materials
amorphous carbon
friction property
surface texture
reactive molecular dynamics
title Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
title_full Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
title_fullStr Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
title_full_unstemmed Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
title_short Atomic-Scale Understanding on the Tribological Behavior of Amorphous Carbon Films under Different Contact Pressures and Surface Textured Shapes
title_sort atomic scale understanding on the tribological behavior of amorphous carbon films under different contact pressures and surface textured shapes
topic amorphous carbon
friction property
surface texture
reactive molecular dynamics
url https://www.mdpi.com/1996-1944/16/18/6108
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