Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability

The rheological, ignition, and tribological properties of lubricating oils diluted with biodiesel were analyzed. The flash point <i>t<sub>FP</sub></i>, calculated cetane index <i>CCI</i>, density <i>ρ</i>, coefficient of the temperature density change...

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Main Authors: Leszek Chybowski, Przemysław Kowalak, Piotr Dąbrowski
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/16/13/5056
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author Leszek Chybowski
Przemysław Kowalak
Piotr Dąbrowski
author_facet Leszek Chybowski
Przemysław Kowalak
Piotr Dąbrowski
author_sort Leszek Chybowski
collection DOAJ
description The rheological, ignition, and tribological properties of lubricating oils diluted with biodiesel were analyzed. The flash point <i>t<sub>FP</sub></i>, calculated cetane index <i>CCI</i>, density <i>ρ</i>, coefficient of the temperature density change <i>ε</i>, kinematic viscosity <i>ν</i>, dynamic viscosity <i>η</i>, viscosity index <i>VI</i>, and lubricity during a High-Frequency Reciprocating Rig (HFFR) test (<i>x</i>, <i>y</i>, <i>WSD</i>, and <i>WS</i><sub>1.4</sub>) and lubricating conditions during an HFFR test (oil film resistance <i>FILM</i> and friction coefficient <i>μ</i>) were determined. The test was performed for the oil mixtures of the lubricating oil of the SAE 30 and SAE 40 viscosity grades, which were diluted with the biodiesel blend (D93B7—diesel oil with 7% <i>v</i>/<i>v</i> fatty acid methyl esters, FAME) at concentrations of diesel oil in the mixture equal to 0% (pure lubricating oil), 1%, 2%, 5%, 10%, 20%, 30%, 50%, and 75% m/m, respectively. The experiment confirmed the existence of clear relationships between the increase in the dilution of lubricating oil with tested biodiesel blend and <i>t<sub>FP</sub></i>, <i>ρ</i>, <i>ε</i>, <i>ν</i>, <i>η</i>, and <i>VI</i>, and the deterioration of lubrication conditions. It is recommended to take remedial action even in the case of low diesel oil concentration (<5% m/m) in the lubricating oil due to <i>t<sub>FP</sub></i>, <i>ν</i>, and <i>η</i> changes. Simultaneously, the tests showed no significant effect on the lubricity and the <i>CCI</i>. The critical contamination of oil with fuel in the range of 2–5% by weight, as indicated in the literature, still allowed for a certain “safety margin” regarding these parameters. However, when the concentration of diesel fuel in the lubricating oil exceeded 5–8% m/m, the deterioration of the lubrication was expressed by a decrease in <i>FILM</i> and an increase in <i>μ</i> was observed; hence, such a contamination should be considered excessive. When the concentration of diesel fuel exceeds 10% by weight, there is a serious risk of engine damage during operation.
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spelling doaj.art-d4ff75c420d8474593e58f75c6cdfced2023-11-18T16:29:47ZengMDPI AGEnergies1996-10732023-06-011613505610.3390/en16135056Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine ReliabilityLeszek Chybowski0Przemysław Kowalak1Piotr Dąbrowski2Department of Machine Construction and Materials, Faculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2, 71-650 Szczecin, PolandDepartment of Marine Power Plants, Faculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa, 71-650 Szczecin, PolandIndependent Researcher, 71-650 Szczecin, PolandThe rheological, ignition, and tribological properties of lubricating oils diluted with biodiesel were analyzed. The flash point <i>t<sub>FP</sub></i>, calculated cetane index <i>CCI</i>, density <i>ρ</i>, coefficient of the temperature density change <i>ε</i>, kinematic viscosity <i>ν</i>, dynamic viscosity <i>η</i>, viscosity index <i>VI</i>, and lubricity during a High-Frequency Reciprocating Rig (HFFR) test (<i>x</i>, <i>y</i>, <i>WSD</i>, and <i>WS</i><sub>1.4</sub>) and lubricating conditions during an HFFR test (oil film resistance <i>FILM</i> and friction coefficient <i>μ</i>) were determined. The test was performed for the oil mixtures of the lubricating oil of the SAE 30 and SAE 40 viscosity grades, which were diluted with the biodiesel blend (D93B7—diesel oil with 7% <i>v</i>/<i>v</i> fatty acid methyl esters, FAME) at concentrations of diesel oil in the mixture equal to 0% (pure lubricating oil), 1%, 2%, 5%, 10%, 20%, 30%, 50%, and 75% m/m, respectively. The experiment confirmed the existence of clear relationships between the increase in the dilution of lubricating oil with tested biodiesel blend and <i>t<sub>FP</sub></i>, <i>ρ</i>, <i>ε</i>, <i>ν</i>, <i>η</i>, and <i>VI</i>, and the deterioration of lubrication conditions. It is recommended to take remedial action even in the case of low diesel oil concentration (<5% m/m) in the lubricating oil due to <i>t<sub>FP</sub></i>, <i>ν</i>, and <i>η</i> changes. Simultaneously, the tests showed no significant effect on the lubricity and the <i>CCI</i>. The critical contamination of oil with fuel in the range of 2–5% by weight, as indicated in the literature, still allowed for a certain “safety margin” regarding these parameters. However, when the concentration of diesel fuel in the lubricating oil exceeded 5–8% m/m, the deterioration of the lubrication was expressed by a decrease in <i>FILM</i> and an increase in <i>μ</i> was observed; hence, such a contamination should be considered excessive. When the concentration of diesel fuel exceeds 10% by weight, there is a serious risk of engine damage during operation.https://www.mdpi.com/1996-1073/16/13/5056crankcase explosionlubricating oil propertiesoil dilution with distillation fuelhigh-frequency reciprocating rigHFFRmechanical wear
spellingShingle Leszek Chybowski
Przemysław Kowalak
Piotr Dąbrowski
Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
Energies
crankcase explosion
lubricating oil properties
oil dilution with distillation fuel
high-frequency reciprocating rig
HFFR
mechanical wear
title Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
title_full Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
title_fullStr Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
title_full_unstemmed Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
title_short Assessment of the Impact of Lubricating Oil Contamination by Biodiesel on Trunk Piston Engine Reliability
title_sort assessment of the impact of lubricating oil contamination by biodiesel on trunk piston engine reliability
topic crankcase explosion
lubricating oil properties
oil dilution with distillation fuel
high-frequency reciprocating rig
HFFR
mechanical wear
url https://www.mdpi.com/1996-1073/16/13/5056
work_keys_str_mv AT leszekchybowski assessmentoftheimpactoflubricatingoilcontaminationbybiodieselontrunkpistonenginereliability
AT przemysławkowalak assessmentoftheimpactoflubricatingoilcontaminationbybiodieselontrunkpistonenginereliability
AT piotrdabrowski assessmentoftheimpactoflubricatingoilcontaminationbybiodieselontrunkpistonenginereliability