A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys

Additive Manufacturing (AM), likewise branded as 3D printing, is a field of significant interest that has been recognized as an advanced process for production of engineering components in a layer-by-layer approach. It both offers an alternative fabrication route for existing designs, as well as ena...

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Main Authors: Kh. Moeinfar, F. Khodabakhshi, S.F. Kashani-bozorg, M. Mohammadi, A.P. Gerlich
Format: Article
Language:English
Published: Elsevier 2022-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785421014824
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author Kh. Moeinfar
F. Khodabakhshi
S.F. Kashani-bozorg
M. Mohammadi
A.P. Gerlich
author_facet Kh. Moeinfar
F. Khodabakhshi
S.F. Kashani-bozorg
M. Mohammadi
A.P. Gerlich
author_sort Kh. Moeinfar
collection DOAJ
description Additive Manufacturing (AM), likewise branded as 3D printing, is a field of significant interest that has been recognized as an advanced process for production of engineering components in a layer-by-layer approach. It both offers an alternative fabrication route for existing designs, as well as enables new designs with complexity unattainable using conventional techniques. Amongst different AM processing routes, Laser Additive Manufacturing (LAM) is one of the supreme encouraging additive manufacturing means due to the potential to fabricate products at low cost with high quality and productivity. Considering many studies are in progress in this new and exciting field, this review paper argues the present state of the art and considers new avenues for future research studies. It explores the key metallurgical phenomena during LAM and the differences between various routes of LAM technology in terms of powder bed fusion (PBF) or directed energy deposition (DED) involving different forms of powder-bed, powder-fed, and wire-fed assembly. The reported microstructural aspects, functional, and mechanical properties of advanced and high applicable materials classified as stainless steels, nickel-based and superalloys, titanium-based alloys, and metal matrix composites (MMCs) for various practical applications are highlighted along with the effects of different pre- and post-treatment characteristics. Hereafter an evaluation of the field is provided; the gaps in the scientific understanding are underlined, which may limit the growth of LAM technology for the design of metallic parts.
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spelling doaj.art-d51f1599e4b84fbb8014983023fc93d12022-12-21T17:33:40ZengElsevierJournal of Materials Research and Technology2238-78542022-01-011610291068A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloysKh. Moeinfar0F. Khodabakhshi1S.F. Kashani-bozorg2M. Mohammadi3A.P. Gerlich4School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box: 11155-4563, Tehran, IranSchool of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box: 11155-4563, Tehran, Iran; Marine Additive Manufacturing Centre of Excellence (MAMCE), University of New Brunswick, 3 Bailey Drive, P.O. Box 4400, Fredericton, E3B 5A1, NB, Canada; Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, ON, Canada; Corresponding author.School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box: 11155-4563, Tehran, IranMarine Additive Manufacturing Centre of Excellence (MAMCE), University of New Brunswick, 3 Bailey Drive, P.O. Box 4400, Fredericton, E3B 5A1, NB, CanadaDepartment of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, ON, CanadaAdditive Manufacturing (AM), likewise branded as 3D printing, is a field of significant interest that has been recognized as an advanced process for production of engineering components in a layer-by-layer approach. It both offers an alternative fabrication route for existing designs, as well as enables new designs with complexity unattainable using conventional techniques. Amongst different AM processing routes, Laser Additive Manufacturing (LAM) is one of the supreme encouraging additive manufacturing means due to the potential to fabricate products at low cost with high quality and productivity. Considering many studies are in progress in this new and exciting field, this review paper argues the present state of the art and considers new avenues for future research studies. It explores the key metallurgical phenomena during LAM and the differences between various routes of LAM technology in terms of powder bed fusion (PBF) or directed energy deposition (DED) involving different forms of powder-bed, powder-fed, and wire-fed assembly. The reported microstructural aspects, functional, and mechanical properties of advanced and high applicable materials classified as stainless steels, nickel-based and superalloys, titanium-based alloys, and metal matrix composites (MMCs) for various practical applications are highlighted along with the effects of different pre- and post-treatment characteristics. Hereafter an evaluation of the field is provided; the gaps in the scientific understanding are underlined, which may limit the growth of LAM technology for the design of metallic parts.http://www.sciencedirect.com/science/article/pii/S2238785421014824Laser additive manufacturing (LAM)Metallurgical characteristicsMicrostructure-mechanical property correlationStainless steelTitaniumNi-based superalloy
spellingShingle Kh. Moeinfar
F. Khodabakhshi
S.F. Kashani-bozorg
M. Mohammadi
A.P. Gerlich
A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
Journal of Materials Research and Technology
Laser additive manufacturing (LAM)
Metallurgical characteristics
Microstructure-mechanical property correlation
Stainless steel
Titanium
Ni-based superalloy
title A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
title_full A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
title_fullStr A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
title_full_unstemmed A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
title_short A review on metallurgical aspects of laser additive manufacturing (LAM): Stainless steels, nickel superalloys, and titanium alloys
title_sort review on metallurgical aspects of laser additive manufacturing lam stainless steels nickel superalloys and titanium alloys
topic Laser additive manufacturing (LAM)
Metallurgical characteristics
Microstructure-mechanical property correlation
Stainless steel
Titanium
Ni-based superalloy
url http://www.sciencedirect.com/science/article/pii/S2238785421014824
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