Identification and fixing bottlenecks of a food manufacturing system using a simulation approach

Abstract In manufacturing systems, simulation modeling plays an important role in creating some changes instead of working on real systems. Manipulation in a real system is more costly than manipulation in a simulated model. In this research, we tried to use a simulation approach to recognize and mi...

Full description

Bibliographic Details
Main Authors: Seyed Mahdi Javadi, Seyed Jafar Sadjadi, Ahmad Makui
Format: Article
Language:English
Published: Nature Portfolio 2023-07-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-39025-5
_version_ 1797774180637212672
author Seyed Mahdi Javadi
Seyed Jafar Sadjadi
Ahmad Makui
author_facet Seyed Mahdi Javadi
Seyed Jafar Sadjadi
Ahmad Makui
author_sort Seyed Mahdi Javadi
collection DOAJ
description Abstract In manufacturing systems, simulation modeling plays an important role in creating some changes instead of working on real systems. Manipulation in a real system is more costly than manipulation in a simulated model. In this research, we tried to use a simulation approach to recognize and minimize bottlenecks of a production line, which will decrease costs and improve productivity. To achieve our objectives, we chose a case and analyzed its production line. By using our case study strategy, we tried to collect our data and adapt a conceptual model of production processes drawing on an operation process chart (OPC). After that, we created a simulation model of the production processes by using the popular Arena simulation software 13.5. By running the Arena model, some bottlenecks were found. Ultimately, we proposed some solutions to obviate bottlenecks and reduce the total costs of production.
first_indexed 2024-03-12T22:17:16Z
format Article
id doaj.art-d5a0861ab33b42a18d1b91aa301b368b
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-03-12T22:17:16Z
publishDate 2023-07-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-d5a0861ab33b42a18d1b91aa301b368b2023-07-23T11:15:16ZengNature PortfolioScientific Reports2045-23222023-07-0113111010.1038/s41598-023-39025-5Identification and fixing bottlenecks of a food manufacturing system using a simulation approachSeyed Mahdi Javadi0Seyed Jafar Sadjadi1Ahmad Makui2Iran University of Science and TechnologyIran University of Science and TechnologyIran University of Science and TechnologyAbstract In manufacturing systems, simulation modeling plays an important role in creating some changes instead of working on real systems. Manipulation in a real system is more costly than manipulation in a simulated model. In this research, we tried to use a simulation approach to recognize and minimize bottlenecks of a production line, which will decrease costs and improve productivity. To achieve our objectives, we chose a case and analyzed its production line. By using our case study strategy, we tried to collect our data and adapt a conceptual model of production processes drawing on an operation process chart (OPC). After that, we created a simulation model of the production processes by using the popular Arena simulation software 13.5. By running the Arena model, some bottlenecks were found. Ultimately, we proposed some solutions to obviate bottlenecks and reduce the total costs of production.https://doi.org/10.1038/s41598-023-39025-5
spellingShingle Seyed Mahdi Javadi
Seyed Jafar Sadjadi
Ahmad Makui
Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
Scientific Reports
title Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
title_full Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
title_fullStr Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
title_full_unstemmed Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
title_short Identification and fixing bottlenecks of a food manufacturing system using a simulation approach
title_sort identification and fixing bottlenecks of a food manufacturing system using a simulation approach
url https://doi.org/10.1038/s41598-023-39025-5
work_keys_str_mv AT seyedmahdijavadi identificationandfixingbottlenecksofafoodmanufacturingsystemusingasimulationapproach
AT seyedjafarsadjadi identificationandfixingbottlenecksofafoodmanufacturingsystemusingasimulationapproach
AT ahmadmakui identificationandfixingbottlenecksofafoodmanufacturingsystemusingasimulationapproach