Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments

Although nickel-based alloys are widely used in industries due to their oxidation and corrosion resistance, the pursuit of better performance in harsh environments is still a great challenge. In this work, we developed a sol–gel method to synthesize Ni<sub>3</sub>Al coating on a nickel a...

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Main Authors: Yuelong Pan, Zhidong Zhang, Daoyuan Wang, Hao Guo, Qiwu Shi, Tiecheng Lu
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/19/6566
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author Yuelong Pan
Zhidong Zhang
Daoyuan Wang
Hao Guo
Qiwu Shi
Tiecheng Lu
author_facet Yuelong Pan
Zhidong Zhang
Daoyuan Wang
Hao Guo
Qiwu Shi
Tiecheng Lu
author_sort Yuelong Pan
collection DOAJ
description Although nickel-based alloys are widely used in industries due to their oxidation and corrosion resistance, the pursuit of better performance in harsh environments is still a great challenge. In this work, we developed a sol–gel method to synthesize Ni<sub>3</sub>Al coating on a nickel alloy, assisted by a post-annealing process, and investigated the oxidation-resistant performance. The coating thickness can be controlled by designing the deposition times, which keep the pure Ni<sub>3</sub>Al phase stable. In addition, the surface morphologies indicate that the coating is compact without obvious voids or cracks. Furthermore, the oxidation-resistant property of the coating was investigated by carrying out a supercritical water oxidation experiment. The crystalline structure and surface morphology of the samples before and after 72-h oxidation demonstrated the superior oxidation resistance of the coating. This work provides a convenient method to fabricate an oxidation-resistant coating on a nickel-based alloy, which would be significant for prolonging the service life of vessels under oxidation conditions, especially for supercritical water reactions.
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spelling doaj.art-d6489dfbf89c437ba9a565ce6babbc702023-11-23T20:53:00ZengMDPI AGMaterials1996-19442022-09-011519656610.3390/ma15196566Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water EnvironmentsYuelong Pan0Zhidong Zhang1Daoyuan Wang2Hao Guo3Qiwu Shi4Tiecheng Lu5China Nuclear Power Engineering Co., Ltd., Shenzhen 518124, ChinaChina Nuclear Power Engineering Co., Ltd., Shenzhen 518124, ChinaCollege of Materials Science and Engineering, Sichuan University, Chengdu 610064, ChinaCollege of Physics, Sichuan University, Chengdu 610064, ChinaCollege of Materials Science and Engineering, Sichuan University, Chengdu 610064, ChinaCollege of Physics, Sichuan University, Chengdu 610064, ChinaAlthough nickel-based alloys are widely used in industries due to their oxidation and corrosion resistance, the pursuit of better performance in harsh environments is still a great challenge. In this work, we developed a sol–gel method to synthesize Ni<sub>3</sub>Al coating on a nickel alloy, assisted by a post-annealing process, and investigated the oxidation-resistant performance. The coating thickness can be controlled by designing the deposition times, which keep the pure Ni<sub>3</sub>Al phase stable. In addition, the surface morphologies indicate that the coating is compact without obvious voids or cracks. Furthermore, the oxidation-resistant property of the coating was investigated by carrying out a supercritical water oxidation experiment. The crystalline structure and surface morphology of the samples before and after 72-h oxidation demonstrated the superior oxidation resistance of the coating. This work provides a convenient method to fabricate an oxidation-resistant coating on a nickel-based alloy, which would be significant for prolonging the service life of vessels under oxidation conditions, especially for supercritical water reactions.https://www.mdpi.com/1996-1944/15/19/6566supercritical water reactionnickel alloyNi<sub>3</sub>Al coatingsol–geloxidation resistance
spellingShingle Yuelong Pan
Zhidong Zhang
Daoyuan Wang
Hao Guo
Qiwu Shi
Tiecheng Lu
Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
Materials
supercritical water reaction
nickel alloy
Ni<sub>3</sub>Al coating
sol–gel
oxidation resistance
title Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
title_full Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
title_fullStr Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
title_full_unstemmed Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
title_short Sol–Gel-Derived Ni<sub>3</sub>Al Coating on Nickel Alloy for Oxidation Resistance in Supercritical Water Environments
title_sort sol gel derived ni sub 3 sub al coating on nickel alloy for oxidation resistance in supercritical water environments
topic supercritical water reaction
nickel alloy
Ni<sub>3</sub>Al coating
sol–gel
oxidation resistance
url https://www.mdpi.com/1996-1944/15/19/6566
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AT daoyuanwang solgelderivednisub3subalcoatingonnickelalloyforoxidationresistanceinsupercriticalwaterenvironments
AT haoguo solgelderivednisub3subalcoatingonnickelalloyforoxidationresistanceinsupercriticalwaterenvironments
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