Potential of Using TPM to Increase the Efficiency of Production Processes

The goal of the submitted paper is to implement the principles of TPM and to achieve almost 100% usability of machines, when there will be no failures and unwanted incidents. The effectiveness of implementing the TPM principles has been experimentally verified in an engineering company. Workplaces f...

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Main Authors: Vladimíra Schindlerová, Ivana Šajdlerová, Václav Michalčík, Jan Nevima, Lucie Krejčí
Format: Article
Language:English
Published: Faculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in Osijek 2020-01-01
Series:Tehnički Vjesnik
Subjects:
Online Access:https://hrcak.srce.hr/file/347061
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author Vladimíra Schindlerová
Ivana Šajdlerová
Václav Michalčík
Jan Nevima
Lucie Krejčí
author_facet Vladimíra Schindlerová
Ivana Šajdlerová
Václav Michalčík
Jan Nevima
Lucie Krejčí
author_sort Vladimíra Schindlerová
collection DOAJ
description The goal of the submitted paper is to implement the principles of TPM and to achieve almost 100% usability of machines, when there will be no failures and unwanted incidents. The effectiveness of implementing the TPM principles has been experimentally verified in an engineering company. Workplaces for the assembly of rails on Unimatic lines were chosen as a pilot workplace. Prior to the implementation of the TPM, analyses of technical downtime and unplanned shutdowns of the manufacturing devices due to failures, unplanned repairs and maintenance were carried out. The resulting analysis concentrated mainly on two main variables - total cumulative technical downtime at individual workplaces and frequency of occurrence of failures in individual sections of the workplaces. The presented approach and the results obtained underline the importance of applying the TPM principles in practice and their indisputable contribution to the ability to increase business performance. The TPM's progressive maintenance management system represents a prerequisite for the reduction of production costs and losses resulting from unscheduled failures now and in the future.
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spelling doaj.art-d6503e16414f479d9b170c0e8e459a242024-04-15T16:12:43ZengFaculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in OsijekTehnički Vjesnik1330-36511848-63392020-01-0127373774310.17559/TV-20190328130749Potential of Using TPM to Increase the Efficiency of Production ProcessesVladimíra Schindlerová0Ivana Šajdlerová1Václav Michalčík2Jan Nevima3Lucie Krejčí4VŠB-Technical University of Ostrava, Faculty of Mechanical Engineering, Department of Mechanical Technology, 17. listopadu 15, 709 33, Ostrava, Czech RepublicVŠB-Technical University of Ostrava, Faculty of Mechanical Engineering, Department of Mechanical Technology, 17. listopadu 15, 709 33, Ostrava, Czech RepublicVŠB-Technical University of Ostrava, Faculty of Mechanical Engineering, Department of Mechanical Technology, 17. listopadu 15, 709 33, Ostrava, Czech RepublicVŠB-Technical University of Ostrava, Faculty of Mechanical Engineering, Department of Mechanical Technology, 17. listopadu 15, 709 33, Ostrava, Czech RepublicVŠB-Technical University of Ostrava, Faculty of Mechanical Engineering, Department of Mechanical Technology, 17. listopadu 15, 709 33, Ostrava, Czech RepublicThe goal of the submitted paper is to implement the principles of TPM and to achieve almost 100% usability of machines, when there will be no failures and unwanted incidents. The effectiveness of implementing the TPM principles has been experimentally verified in an engineering company. Workplaces for the assembly of rails on Unimatic lines were chosen as a pilot workplace. Prior to the implementation of the TPM, analyses of technical downtime and unplanned shutdowns of the manufacturing devices due to failures, unplanned repairs and maintenance were carried out. The resulting analysis concentrated mainly on two main variables - total cumulative technical downtime at individual workplaces and frequency of occurrence of failures in individual sections of the workplaces. The presented approach and the results obtained underline the importance of applying the TPM principles in practice and their indisputable contribution to the ability to increase business performance. The TPM's progressive maintenance management system represents a prerequisite for the reduction of production costs and losses resulting from unscheduled failures now and in the future.https://hrcak.srce.hr/file/347061maintenancemanagement systemOEEtechnical downtimeTPM
spellingShingle Vladimíra Schindlerová
Ivana Šajdlerová
Václav Michalčík
Jan Nevima
Lucie Krejčí
Potential of Using TPM to Increase the Efficiency of Production Processes
Tehnički Vjesnik
maintenance
management system
OEE
technical downtime
TPM
title Potential of Using TPM to Increase the Efficiency of Production Processes
title_full Potential of Using TPM to Increase the Efficiency of Production Processes
title_fullStr Potential of Using TPM to Increase the Efficiency of Production Processes
title_full_unstemmed Potential of Using TPM to Increase the Efficiency of Production Processes
title_short Potential of Using TPM to Increase the Efficiency of Production Processes
title_sort potential of using tpm to increase the efficiency of production processes
topic maintenance
management system
OEE
technical downtime
TPM
url https://hrcak.srce.hr/file/347061
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