Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device
We attempt to solve the current problems of high impurity content and the poor reliability of chain harrow type residual film recovery machines when picking up residual film. This study makes a device for picking up residual film with a hook-and-tooth chain rail. First, we conducted an analysis of t...
| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-10-01
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| Series: | Agriculture |
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| Online Access: | https://www.mdpi.com/2077-0472/12/10/1717 |
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| author | Silin Cao Jianhua Xie Hezheng Wang Yuxin Yang Yanhong Zhang Jinbao Zhou Shihua Wu |
| author_facet | Silin Cao Jianhua Xie Hezheng Wang Yuxin Yang Yanhong Zhang Jinbao Zhou Shihua Wu |
| author_sort | Silin Cao |
| collection | DOAJ |
| description | We attempt to solve the current problems of high impurity content and the poor reliability of chain harrow type residual film recovery machines when picking up residual film. This study makes a device for picking up residual film with a hook-and-tooth chain rail. First, we conducted an analysis of the trajectory of the tip movement of the hooked teeth in the designed picking device, with the condition that the residual mulch does not miss the picking, and the force conditions of the residual mulch in the conveying process and the collection process are presented. Secondly, to determine the optimal working parameters of the picking device, a three-factor, three-level response surface optimization test was conducted with the machine forward speed, hook tooth entry depth, and chain harrow input speed as the test factors and the residual film picking rate and the impurity rate of residual film as the test indexes. In addition, a response surface regression model was developed to analyze the effects of the selected factors on the picking device. When the forward speed of the machine was 1.62 m/s, the hook tooth entry depth was 38.51 mm, and the input speed of the chain harrow was 241.42 rpm, the pickup rate and the impurity rate of the residual film were 88.27% and 9.96%, respectively. Finally, the simulation test was carried out under optimal working conditions, with the maximum force of the hook teeth being 60.7 N, the maximum deformation being 31.42 mm, and the maximum stress being 215.33 Mpa. This study can be used as a guide to further improve the design of the residual film recovery machine. |
| first_indexed | 2024-03-09T20:55:53Z |
| format | Article |
| id | doaj.art-d656b86efbc74c7b9c2964addc7954d8 |
| institution | Directory Open Access Journal |
| issn | 2077-0472 |
| language | English |
| last_indexed | 2024-03-09T20:55:53Z |
| publishDate | 2022-10-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Agriculture |
| spelling | doaj.art-d656b86efbc74c7b9c2964addc7954d82023-11-23T22:22:59ZengMDPI AGAgriculture2077-04722022-10-011210171710.3390/agriculture12101717Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking DeviceSilin Cao0Jianhua Xie1Hezheng Wang2Yuxin Yang3Yanhong Zhang4Jinbao Zhou5Shihua Wu6College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaCollege of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaCollege of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832000, ChinaInstitute of Agricultural Mechanization, Xinjiang Academy of Agricultural Sciences, Urumqi 830091, ChinaCollege of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaCollege of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaCollege of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaWe attempt to solve the current problems of high impurity content and the poor reliability of chain harrow type residual film recovery machines when picking up residual film. This study makes a device for picking up residual film with a hook-and-tooth chain rail. First, we conducted an analysis of the trajectory of the tip movement of the hooked teeth in the designed picking device, with the condition that the residual mulch does not miss the picking, and the force conditions of the residual mulch in the conveying process and the collection process are presented. Secondly, to determine the optimal working parameters of the picking device, a three-factor, three-level response surface optimization test was conducted with the machine forward speed, hook tooth entry depth, and chain harrow input speed as the test factors and the residual film picking rate and the impurity rate of residual film as the test indexes. In addition, a response surface regression model was developed to analyze the effects of the selected factors on the picking device. When the forward speed of the machine was 1.62 m/s, the hook tooth entry depth was 38.51 mm, and the input speed of the chain harrow was 241.42 rpm, the pickup rate and the impurity rate of the residual film were 88.27% and 9.96%, respectively. Finally, the simulation test was carried out under optimal working conditions, with the maximum force of the hook teeth being 60.7 N, the maximum deformation being 31.42 mm, and the maximum stress being 215.33 Mpa. This study can be used as a guide to further improve the design of the residual film recovery machine.https://www.mdpi.com/2077-0472/12/10/1717residual film recovery deviceEDEMvirtual simulationresponse surface regression modelparameters optimization |
| spellingShingle | Silin Cao Jianhua Xie Hezheng Wang Yuxin Yang Yanhong Zhang Jinbao Zhou Shihua Wu Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device Agriculture residual film recovery device EDEM virtual simulation response surface regression model parameters optimization |
| title | Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device |
| title_full | Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device |
| title_fullStr | Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device |
| title_full_unstemmed | Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device |
| title_short | Design and Operating Parameters Optimization of the Hook-and-Tooth Chain Rail Type Residual Film Picking Device |
| title_sort | design and operating parameters optimization of the hook and tooth chain rail type residual film picking device |
| topic | residual film recovery device EDEM virtual simulation response surface regression model parameters optimization |
| url | https://www.mdpi.com/2077-0472/12/10/1717 |
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