Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism

A novel 5-DOF hybrid machining unit is designed and its kinematics is analyzed, in which a 2UPR&2RPS redundantly actuated parallel mechanism is acting as the spindle head. Firstly, the degree of freedom of proposed hybrid machining unit is analyzed based on the screw theory, it is proved tha...

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Main Authors: Jun Zhang, Yufei Bao, Hanliang Fang, Jirui Diao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2021-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.07.018
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author Jun Zhang
Yufei Bao
Hanliang Fang
Jirui Diao
author_facet Jun Zhang
Yufei Bao
Hanliang Fang
Jirui Diao
author_sort Jun Zhang
collection DOAJ
description A novel 5-DOF hybrid machining unit is designed and its kinematics is analyzed, in which a 2UPR&2RPS redundantly actuated parallel mechanism is acting as the spindle head. Firstly, the degree of freedom of proposed hybrid machining unit is analyzed based on the screw theory, it is proved that it has two rotational and three translational (2R3T) motion abilities. Secondly, a kinematics model of the hybrid machining unit is established by means of space vector, the analytical inverse and forward position formulations are derived. Thirdly, the workspace of the hybrid machining unit is predicted based on the hierarchical search idea, the distribution of the 5-axis reachable workspace is given. Finally, a set of machining tests are conducted on a laboratory prototype to experimentally validate the correctness of aforementioned kinematic analyses.
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spelling doaj.art-d65a267dac414e1fb89b7669d2655fe02023-05-26T09:34:05ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392021-01-014512212718848160Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel MechanismJun ZhangYufei BaoHanliang FangJirui DiaoA novel 5-DOF hybrid machining unit is designed and its kinematics is analyzed, in which a 2UPR&2RPS redundantly actuated parallel mechanism is acting as the spindle head. Firstly, the degree of freedom of proposed hybrid machining unit is analyzed based on the screw theory, it is proved that it has two rotational and three translational (2R3T) motion abilities. Secondly, a kinematics model of the hybrid machining unit is established by means of space vector, the analytical inverse and forward position formulations are derived. Thirdly, the workspace of the hybrid machining unit is predicted based on the hierarchical search idea, the distribution of the 5-axis reachable workspace is given. Finally, a set of machining tests are conducted on a laboratory prototype to experimentally validate the correctness of aforementioned kinematic analyses.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.07.018Hybrid machining unit;Redundantly actuated parallel mechanism;Kinematics analysis;Free-form surface;S-shape test piece
spellingShingle Jun Zhang
Yufei Bao
Hanliang Fang
Jirui Diao
Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
Jixie chuandong
Hybrid machining unit;Redundantly actuated parallel mechanism;Kinematics analysis;Free-form surface;S-shape test piece
title Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
title_full Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
title_fullStr Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
title_full_unstemmed Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
title_short Kinematics Analysis and Experimental Validation for a Hybrid Machining Unit with Redundantly Actuated Parallel Mechanism
title_sort kinematics analysis and experimental validation for a hybrid machining unit with redundantly actuated parallel mechanism
topic Hybrid machining unit;Redundantly actuated parallel mechanism;Kinematics analysis;Free-form surface;S-shape test piece
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.07.018
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AT yufeibao kinematicsanalysisandexperimentalvalidationforahybridmachiningunitwithredundantlyactuatedparallelmechanism
AT hanliangfang kinematicsanalysisandexperimentalvalidationforahybridmachiningunitwithredundantlyactuatedparallelmechanism
AT jiruidiao kinematicsanalysisandexperimentalvalidationforahybridmachiningunitwithredundantlyactuatedparallelmechanism