A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model

Abstract The tactile pressure sensor is of great significance in flexible electronics, but sensitivity customization over the required working range with high linearity still remains a critical challenge. Despite numerous efforts to achieve high sensitivity and a wide working range, most sensitive m...

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Main Authors: Zhenjin Xu, Dezhi Wu, Zhiwen Chen, Zhongbao Wang, Cong Cao, Xiangyu Shao, Gang Zhou, Shaohua Zhang, Lingyun Wang, Daoheng Sun
Format: Article
Language:English
Published: Nature Publishing Group 2023-01-01
Series:Microsystems & Nanoengineering
Online Access:https://doi.org/10.1038/s41378-022-00477-w
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author Zhenjin Xu
Dezhi Wu
Zhiwen Chen
Zhongbao Wang
Cong Cao
Xiangyu Shao
Gang Zhou
Shaohua Zhang
Lingyun Wang
Daoheng Sun
author_facet Zhenjin Xu
Dezhi Wu
Zhiwen Chen
Zhongbao Wang
Cong Cao
Xiangyu Shao
Gang Zhou
Shaohua Zhang
Lingyun Wang
Daoheng Sun
author_sort Zhenjin Xu
collection DOAJ
description Abstract The tactile pressure sensor is of great significance in flexible electronics, but sensitivity customization over the required working range with high linearity still remains a critical challenge. Despite numerous efforts to achieve high sensitivity and a wide working range, most sensitive microstructures tend to be obtained only by inverting naturally existing templates without rational design based on fundamental contact principles or models for piezoresistive pressure sensors. Here, a positive design strategy with a hyperelastic model and a Hertzian contact model for comparison was proposed to develop a flexible pressure sensor with highly customizable linear sensitivity and linearity, in which the microstructure distribution was precalculated according to the desired requirement prior to fabrication. As a proof of concept, three flexible pressure sensors exhibited sensitivities of 0.7, 1.0, and 1.3 kPa− 1 over a linear region of up to 200 kPa, with a low sensitivity error (<5%) and high linearity (~0.99), as expected. Based on the superior electromechanical performance of these sensors, potential applications in physiological signal recognition are demonstrated as well, and such a strategy could shed more light on demand-oriented scenarios, including designable working ranges and linear sensitivity for next-generation wearable devices.
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spelling doaj.art-d6630d2bd22d4ed79da845de9c3975a72023-01-08T12:14:32ZengNature Publishing GroupMicrosystems & Nanoengineering2055-74342023-01-019111210.1038/s41378-022-00477-wA flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic modelZhenjin Xu0Dezhi Wu1Zhiwen Chen2Zhongbao Wang3Cong Cao4Xiangyu Shao5Gang Zhou6Shaohua Zhang7Lingyun Wang8Daoheng Sun9Department of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityBeijing Key Laboratory of Long-Life Technology of Precise Rotation and Transmission Mechanisms, Beijing Institute of Control EngineeringBeijing Key Laboratory of Long-Life Technology of Precise Rotation and Transmission Mechanisms, Beijing Institute of Control EngineeringDepartment of Mechanical and Electrical Engineering, Xiamen UniversityDepartment of Mechanical and Electrical Engineering, Xiamen UniversityAbstract The tactile pressure sensor is of great significance in flexible electronics, but sensitivity customization over the required working range with high linearity still remains a critical challenge. Despite numerous efforts to achieve high sensitivity and a wide working range, most sensitive microstructures tend to be obtained only by inverting naturally existing templates without rational design based on fundamental contact principles or models for piezoresistive pressure sensors. Here, a positive design strategy with a hyperelastic model and a Hertzian contact model for comparison was proposed to develop a flexible pressure sensor with highly customizable linear sensitivity and linearity, in which the microstructure distribution was precalculated according to the desired requirement prior to fabrication. As a proof of concept, three flexible pressure sensors exhibited sensitivities of 0.7, 1.0, and 1.3 kPa− 1 over a linear region of up to 200 kPa, with a low sensitivity error (<5%) and high linearity (~0.99), as expected. Based on the superior electromechanical performance of these sensors, potential applications in physiological signal recognition are demonstrated as well, and such a strategy could shed more light on demand-oriented scenarios, including designable working ranges and linear sensitivity for next-generation wearable devices.https://doi.org/10.1038/s41378-022-00477-w
spellingShingle Zhenjin Xu
Dezhi Wu
Zhiwen Chen
Zhongbao Wang
Cong Cao
Xiangyu Shao
Gang Zhou
Shaohua Zhang
Lingyun Wang
Daoheng Sun
A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
Microsystems & Nanoengineering
title A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
title_full A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
title_fullStr A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
title_full_unstemmed A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
title_short A flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
title_sort flexible pressure sensor with highly customizable sensitivity and linearity via positive design of microhierarchical structures with a hyperelastic model
url https://doi.org/10.1038/s41378-022-00477-w
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