Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach

This study was an attempt made to explore the possibility of increasing the surface properties of the AZ91D magnesium alloy by applying ZrO2 coating using Physical Vapour Deposition (PVD-RF) sputtering process. In order to improve the quality of the coating, the PVD process parameter with multiple p...

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Main Authors: M. Sivapragash, P. Kumaradhas, S.C. Vettivel, B. Stanly Jones Retnam
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2018-06-01
Series:Journal of Magnesium and Alloys
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956718300112
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author M. Sivapragash
P. Kumaradhas
S.C. Vettivel
B. Stanly Jones Retnam
author_facet M. Sivapragash
P. Kumaradhas
S.C. Vettivel
B. Stanly Jones Retnam
author_sort M. Sivapragash
collection DOAJ
description This study was an attempt made to explore the possibility of increasing the surface properties of the AZ91D magnesium alloy by applying ZrO2 coating using Physical Vapour Deposition (PVD-RF) sputtering process. In order to improve the quality of the coating, the PVD process parameter with multiple performance characteristics was optimized by using the Taguchi grey approach. L18 orthogonal array was selected for conducting the experiments. The proposed Taguchi grey method was find out the optimal process parameter for multiple performance characteristics. The optimal combination was attained at chamber pressure of 0.003 bar, argon gas in millibar and power input of 200 W. The validation experiment result shows an improvement in the micro hardness and surface finish. Also, the performance characterizations such as SEM, EDX, XRD, coating thickness, surface roughness and micro hardness were measured at optimal process parameter. Keyword: PVD coating, Mg alloy, Taguchi grey approach
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spelling doaj.art-d69da4f93cd248f9b697df51c9ebfd6a2024-04-17T02:47:09ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672018-06-0162171179Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approachM. Sivapragash0P. Kumaradhas1S.C. Vettivel2B. Stanly Jones Retnam3Department of Mechanical Engineering, PSN College of Engineering and Technology, Tirunelveli, Tamilnadu, India; Corresponding author.Department of Mechanical Engineering, Noorul Islam Centre for Higher Education, Tamilnadu, IndiaDepartment of Mechanical Engineering, Chandigarh College of Engineering and Technology (Degree Wing), Sector 26, Chandigarh 160019, IndiaDepartment of Automobile Engineering, Noorul Islam Centre for Higher Education, Tamilnadu, IndiaThis study was an attempt made to explore the possibility of increasing the surface properties of the AZ91D magnesium alloy by applying ZrO2 coating using Physical Vapour Deposition (PVD-RF) sputtering process. In order to improve the quality of the coating, the PVD process parameter with multiple performance characteristics was optimized by using the Taguchi grey approach. L18 orthogonal array was selected for conducting the experiments. The proposed Taguchi grey method was find out the optimal process parameter for multiple performance characteristics. The optimal combination was attained at chamber pressure of 0.003 bar, argon gas in millibar and power input of 200 W. The validation experiment result shows an improvement in the micro hardness and surface finish. Also, the performance characterizations such as SEM, EDX, XRD, coating thickness, surface roughness and micro hardness were measured at optimal process parameter. Keyword: PVD coating, Mg alloy, Taguchi grey approachhttp://www.sciencedirect.com/science/article/pii/S2213956718300112
spellingShingle M. Sivapragash
P. Kumaradhas
S.C. Vettivel
B. Stanly Jones Retnam
Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
Journal of Magnesium and Alloys
title Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
title_full Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
title_fullStr Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
title_full_unstemmed Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
title_short Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach
title_sort optimization of pvd process parameter for coating az91d magnesium alloy by taguchi grey approach
url http://www.sciencedirect.com/science/article/pii/S2213956718300112
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AT pkumaradhas optimizationofpvdprocessparameterforcoatingaz91dmagnesiumalloybytaguchigreyapproach
AT scvettivel optimizationofpvdprocessparameterforcoatingaz91dmagnesiumalloybytaguchigreyapproach
AT bstanlyjonesretnam optimizationofpvdprocessparameterforcoatingaz91dmagnesiumalloybytaguchigreyapproach