A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production

The module structured production systems that aim for the demand-synchronized production has a function and composition for high-variety low-volume production. However, an efficient dispatching to manufacturing lines is a problem to be solved. Two requirements are necessary for the dispatching order...

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Main Authors: Kuniaki TANAKA, Masashi KURAHASHI, Nobuhiro HAYASHI, Shinya INAO, Hironori HIBINO, Yoshiro FUKUDA
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2010-04-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/4/2/4_2_504/_pdf/-char/en
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author Kuniaki TANAKA
Masashi KURAHASHI
Nobuhiro HAYASHI
Shinya INAO
Hironori HIBINO
Yoshiro FUKUDA
author_facet Kuniaki TANAKA
Masashi KURAHASHI
Nobuhiro HAYASHI
Shinya INAO
Hironori HIBINO
Yoshiro FUKUDA
author_sort Kuniaki TANAKA
collection DOAJ
description The module structured production systems that aim for the demand-synchronized production has a function and composition for high-variety low-volume production. However, an efficient dispatching to manufacturing lines is a problem to be solved. Two requirements are necessary for the dispatching order system to solve this problem. The first requirement is that production order must be decided with parameters of evaluation values that affect efficiency. For quick response to actual orders and variable conditions of manufacturing lines, deciding a production order with short processing time would be essential. And the second requirement is to decide a production order in short time by grasping condition changes of actual orders and variable conditions of manufacturing lines in real time. In this paper, we propose a configuration and operation systems that efficiently dispatch orders by grasping actual conditions of manufacturing lines in real time for meeting customers' various demands. Effectiveness of the system is verified with examples.
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spelling doaj.art-d6e26403e2514adaa4fde9a3215958202022-12-22T03:02:10ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542010-04-014250451510.1299/jamdsm.4.504jamdsmA Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized ProductionKuniaki TANAKA0Masashi KURAHASHI1Nobuhiro HAYASHI2Shinya INAO3Hironori HIBINO4Yoshiro FUKUDA5OMRON CorporationOMRON CorporationOMRON CorporationOMRON CorporationTechnical Research Institute, Japan Society for the Promotion of Machine IndustryFaculty of Engineering and Design, Hosei UniversityThe module structured production systems that aim for the demand-synchronized production has a function and composition for high-variety low-volume production. However, an efficient dispatching to manufacturing lines is a problem to be solved. Two requirements are necessary for the dispatching order system to solve this problem. The first requirement is that production order must be decided with parameters of evaluation values that affect efficiency. For quick response to actual orders and variable conditions of manufacturing lines, deciding a production order with short processing time would be essential. And the second requirement is to decide a production order in short time by grasping condition changes of actual orders and variable conditions of manufacturing lines in real time. In this paper, we propose a configuration and operation systems that efficiently dispatch orders by grasping actual conditions of manufacturing lines in real time for meeting customers' various demands. Effectiveness of the system is verified with examples.https://www.jstage.jst.go.jp/article/jamdsm/4/2/4_2_504/_pdf/-char/endemand synchronized productionmodule structured production systemproduction planningdispatching systemproduction line operating
spellingShingle Kuniaki TANAKA
Masashi KURAHASHI
Nobuhiro HAYASHI
Shinya INAO
Hironori HIBINO
Yoshiro FUKUDA
A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
Journal of Advanced Mechanical Design, Systems, and Manufacturing
demand synchronized production
module structured production system
production planning
dispatching system
production line operating
title A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
title_full A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
title_fullStr A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
title_full_unstemmed A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
title_short A Study of the Dispatching Order System to Support Module Structured Production System for the Demand Synchronized Production
title_sort study of the dispatching order system to support module structured production system for the demand synchronized production
topic demand synchronized production
module structured production system
production planning
dispatching system
production line operating
url https://www.jstage.jst.go.jp/article/jamdsm/4/2/4_2_504/_pdf/-char/en
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