Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3

The synthesis of high-purity Mn+1AXn (MAX) phase ceramics in the Hf-Al-C ternary system from near-stoichiometric feedstock powder mixtures has been exceptionally challenging due to the rapid concurrent formation of persistent, ultrafine HfC impurities. This work synthesized ceramics containing the n...

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Main Authors: Nick Goossens, Bensu Tunca, Konstantina Lambrinou, Jozef Vleugels
Format: Article
Language:English
Published: Elsevier 2024-06-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539524000488
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author Nick Goossens
Bensu Tunca
Konstantina Lambrinou
Jozef Vleugels
author_facet Nick Goossens
Bensu Tunca
Konstantina Lambrinou
Jozef Vleugels
author_sort Nick Goossens
collection DOAJ
description The synthesis of high-purity Mn+1AXn (MAX) phase ceramics in the Hf-Al-C ternary system from near-stoichiometric feedstock powder mixtures has been exceptionally challenging due to the rapid concurrent formation of persistent, ultrafine HfC impurities. This work synthesized ceramics containing the nanolaminated Hf5Al2C3 ‘superstructure’, showing that it comprises alternating Hf2AlC and Hf3AlC2 atomic stackings. For the first time, the Hf5Al2C3 complex structure was associated with the topotactic transformation of Hf2AlC into Hf3AlC2, which is observed upon heating the powder compact to temperatures higher than 1500 °C; moreover, an inverse decomposition reaction of Hf3AlC2 into Hf2AlC was observed as result of further heating the powder compact to temperatures exceeding 1600 °C. The crystal structure and lattice parameters of the Hf5Al2C3 ‘superstructure’ were determined. MAX phase ceramics containing up to 40–45 wt% Hf3AlC2/Hf2AlC were produced with HfC as the main competing phase. The hardness and damage tolerance of these MAX phase ceramics were also evaluated.
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spelling doaj.art-d72b5bb794bc4d979121768c4e9901172024-03-31T04:38:04ZengElsevierOpen Ceramics2666-53952024-06-0118100584Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3Nick Goossens0Bensu Tunca1Konstantina Lambrinou2Jozef Vleugels3Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, 3001, Heverlee, Belgium; Corresponding author.Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, 3001, Heverlee, BelgiumSchool of Computing and Engineering, University of Huddersfield, Queensgate, Huddersfield, HD1 3DH, United KingdomDepartment of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, 3001, Heverlee, BelgiumThe synthesis of high-purity Mn+1AXn (MAX) phase ceramics in the Hf-Al-C ternary system from near-stoichiometric feedstock powder mixtures has been exceptionally challenging due to the rapid concurrent formation of persistent, ultrafine HfC impurities. This work synthesized ceramics containing the nanolaminated Hf5Al2C3 ‘superstructure’, showing that it comprises alternating Hf2AlC and Hf3AlC2 atomic stackings. For the first time, the Hf5Al2C3 complex structure was associated with the topotactic transformation of Hf2AlC into Hf3AlC2, which is observed upon heating the powder compact to temperatures higher than 1500 °C; moreover, an inverse decomposition reaction of Hf3AlC2 into Hf2AlC was observed as result of further heating the powder compact to temperatures exceeding 1600 °C. The crystal structure and lattice parameters of the Hf5Al2C3 ‘superstructure’ were determined. MAX phase ceramics containing up to 40–45 wt% Hf3AlC2/Hf2AlC were produced with HfC as the main competing phase. The hardness and damage tolerance of these MAX phase ceramics were also evaluated.http://www.sciencedirect.com/science/article/pii/S2666539524000488Hydride powdersMAX phasesPowder metallurgyReactive hot pressingHf-Al-C systemTopotactic transformation
spellingShingle Nick Goossens
Bensu Tunca
Konstantina Lambrinou
Jozef Vleugels
Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
Open Ceramics
Hydride powders
MAX phases
Powder metallurgy
Reactive hot pressing
Hf-Al-C system
Topotactic transformation
title Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
title_full Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
title_fullStr Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
title_full_unstemmed Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
title_short Topotactic transformations in Hf-Al-C MAX phase compounds: Synthesis and characterization of nanolaminated Hf2AlC, Hf3AlC2 and Hf5Al2C3
title_sort topotactic transformations in hf al c max phase compounds synthesis and characterization of nanolaminated hf2alc hf3alc2 and hf5al2c3
topic Hydride powders
MAX phases
Powder metallurgy
Reactive hot pressing
Hf-Al-C system
Topotactic transformation
url http://www.sciencedirect.com/science/article/pii/S2666539524000488
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