Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance

The use of thermal insulated decorative panel materials with low thermal conductivity and high flame retardance is a key step toward energy-saving buildings. However, traditional thermal insulation materials are always highly conductive and inflammable, which restricts their application for new buil...

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Main Authors: Jicun Shi, Lei Zhao, Yao Zhang, Hongxing Han, Lihuang Zhou, Chenxi Wang
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/23/5229
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author Jicun Shi
Lei Zhao
Yao Zhang
Hongxing Han
Lihuang Zhou
Chenxi Wang
author_facet Jicun Shi
Lei Zhao
Yao Zhang
Hongxing Han
Lihuang Zhou
Chenxi Wang
author_sort Jicun Shi
collection DOAJ
description The use of thermal insulated decorative panel materials with low thermal conductivity and high flame retardance is a key step toward energy-saving buildings. However, traditional thermal insulation materials are always highly conductive and inflammable, which restricts their application for new buildings. This study aims to prepare the non-combustible, cement-based EPS mixtures with thermal conductivity lower than 0.045 and density less than 140 kg/m<sup>3</sup> and characterize it with mechanical, thermal, and flame retardant properties. The effect of particle size, Silica coated and content of EPS on the physical, mechanical, thermal, and combustion performance are conducted in this paper. The comprehensive indoor tests including density, water absorbing, softening coefficient, compressive strength, tensile strength, moisture susceptibility, thermal conductivity, and scanning electron microscopy (SEM) along with combustion performance are reported to evaluate the effects of several variables on the investigated cement-based nonflammable EPS (CEPS)mixtures. The results show that small and gradation EPS particles significantly improve the comprehensive performance of mixtures. In addition, Silica coated ESP significantly improve the flame retardance of mixtures while reduce the mechanical characteristics slightly. These results contribute to the selection of appropriate materials to enhance the thermal insulation, flame retardance and mechanical properties of CEPS.
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spelling doaj.art-d7aecc6966a14630ac7b1d82b01689552023-11-24T12:00:46ZengMDPI AGPolymers2073-43602022-12-011423522910.3390/polym14235229Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame RetardanceJicun Shi0Lei Zhao1Yao Zhang2Hongxing Han3Lihuang Zhou4Chenxi Wang5School of Civil Engineering and Architecture, Xinxiang University, Xinxiang 453003, ChinaSchool of Civil Engineering and Architecture, Xinxiang University, Xinxiang 453003, ChinaHenan Xinsheng Building Energy Saving Decoration Co., Ltd., Xinxiang 453002, ChinaSchool of Civil Engineering and Architecture, Xinxiang University, Xinxiang 453003, ChinaHenan Xinsheng Building Energy Saving Decoration Co., Ltd., Xinxiang 453002, ChinaSchool of Civil Engineering and Architecture, Xinxiang University, Xinxiang 453003, ChinaThe use of thermal insulated decorative panel materials with low thermal conductivity and high flame retardance is a key step toward energy-saving buildings. However, traditional thermal insulation materials are always highly conductive and inflammable, which restricts their application for new buildings. This study aims to prepare the non-combustible, cement-based EPS mixtures with thermal conductivity lower than 0.045 and density less than 140 kg/m<sup>3</sup> and characterize it with mechanical, thermal, and flame retardant properties. The effect of particle size, Silica coated and content of EPS on the physical, mechanical, thermal, and combustion performance are conducted in this paper. The comprehensive indoor tests including density, water absorbing, softening coefficient, compressive strength, tensile strength, moisture susceptibility, thermal conductivity, and scanning electron microscopy (SEM) along with combustion performance are reported to evaluate the effects of several variables on the investigated cement-based nonflammable EPS (CEPS)mixtures. The results show that small and gradation EPS particles significantly improve the comprehensive performance of mixtures. In addition, Silica coated ESP significantly improve the flame retardance of mixtures while reduce the mechanical characteristics slightly. These results contribute to the selection of appropriate materials to enhance the thermal insulation, flame retardance and mechanical properties of CEPS.https://www.mdpi.com/2073-4360/14/23/5229external thermal insulation compositeexpanded polystyrene (EPS)thermal conductivityflame retardancemechanical characterization
spellingShingle Jicun Shi
Lei Zhao
Yao Zhang
Hongxing Han
Lihuang Zhou
Chenxi Wang
Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
Polymers
external thermal insulation composite
expanded polystyrene (EPS)
thermal conductivity
flame retardance
mechanical characterization
title Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
title_full Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
title_fullStr Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
title_full_unstemmed Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
title_short Optimizing the Composition Design of Cement-Based Expanded-Polystyrene (EPS) Exterior Wall Based on Thermal Insulation and Flame Retardance
title_sort optimizing the composition design of cement based expanded polystyrene eps exterior wall based on thermal insulation and flame retardance
topic external thermal insulation composite
expanded polystyrene (EPS)
thermal conductivity
flame retardance
mechanical characterization
url https://www.mdpi.com/2073-4360/14/23/5229
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