Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models

A numerical tool is proposed to simultaneously assess various damage mechanisms that are driven by contact loading. The tool transfers loads to the contact-patch level using three contact parameters: the maximum contact pressure (<i>p</i><sub>max</sub>), the creepage (<i&g...

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Main Authors: Georg Schnalzger, Werner Daves, Jürgen Maierhofer, Uwe Ossberger, Heinz Ossberger, Christian Bucher, Martin Pletz
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/12/2169
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author Georg Schnalzger
Werner Daves
Jürgen Maierhofer
Uwe Ossberger
Heinz Ossberger
Christian Bucher
Martin Pletz
author_facet Georg Schnalzger
Werner Daves
Jürgen Maierhofer
Uwe Ossberger
Heinz Ossberger
Christian Bucher
Martin Pletz
author_sort Georg Schnalzger
collection DOAJ
description A numerical tool is proposed to simultaneously assess various damage mechanisms that are driven by contact loading. The tool transfers loads to the contact-patch level using three contact parameters: the maximum contact pressure (<i>p</i><sub>max</sub>), the creepage (<i>c</i>) and the contact length (2<i>a</i>). The local wear and RCF predictions are implemented based on existing models from the literature. The load input can originate from numerical vehicle–track simulations or manual input of the user. The assessment tool is applied for a finite element analysis of a fixed manganese crossing nose to prove its validity. The algorithm is implemented via an automated Python code, which, on the one hand enables damage prediction for track components based on standard damage models. On the other hand, knowledge of novel local contact damage models can be transferred to the scale of track components.
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spelling doaj.art-d7d438ddac9f4e34bb05a463395d3de12023-11-24T16:42:05ZengMDPI AGMetals2075-47012022-12-011212216910.3390/met12122169Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF ModelsGeorg Schnalzger0Werner Daves1Jürgen Maierhofer2Uwe Ossberger3Heinz Ossberger4Christian Bucher5Martin Pletz6Materials Center Leoben Forschung GmbH, A-8700 Leoben, AustriaMaterials Center Leoben Forschung GmbH, A-8700 Leoben, AustriaMaterials Center Leoben Forschung GmbH, A-8700 Leoben, AustriaVoestalpine Railway Systems GmbH, A-8740 Zeltweg, AustriaVoestalpine Railway Systems GmbH, A-8740 Zeltweg, AustriaVoestalpine Railway Systems GmbH, A-8740 Zeltweg, AustriaDepartment of Polymer Engineering and Science, Montanuniversitaet Leoben, A-8700 Leoben, AustriaA numerical tool is proposed to simultaneously assess various damage mechanisms that are driven by contact loading. The tool transfers loads to the contact-patch level using three contact parameters: the maximum contact pressure (<i>p</i><sub>max</sub>), the creepage (<i>c</i>) and the contact length (2<i>a</i>). The local wear and RCF predictions are implemented based on existing models from the literature. The load input can originate from numerical vehicle–track simulations or manual input of the user. The assessment tool is applied for a finite element analysis of a fixed manganese crossing nose to prove its validity. The algorithm is implemented via an automated Python code, which, on the one hand enables damage prediction for track components based on standard damage models. On the other hand, knowledge of novel local contact damage models can be transferred to the scale of track components.https://www.mdpi.com/2075-4701/12/12/2169wheel–rail contactwearrolling contact fatiguefinite element methodswitches and crossingsrails
spellingShingle Georg Schnalzger
Werner Daves
Jürgen Maierhofer
Uwe Ossberger
Heinz Ossberger
Christian Bucher
Martin Pletz
Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
Metals
wheel–rail contact
wear
rolling contact fatigue
finite element method
switches and crossings
rails
title Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
title_full Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
title_fullStr Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
title_full_unstemmed Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
title_short Simplified Damage Assessment Tool for Rails and Crossings Based on Standard Wear and RCF Models
title_sort simplified damage assessment tool for rails and crossings based on standard wear and rcf models
topic wheel–rail contact
wear
rolling contact fatigue
finite element method
switches and crossings
rails
url https://www.mdpi.com/2075-4701/12/12/2169
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AT uweossberger simplifieddamageassessmenttoolforrailsandcrossingsbasedonstandardwearandrcfmodels
AT heinzossberger simplifieddamageassessmenttoolforrailsandcrossingsbasedonstandardwearandrcfmodels
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