The Process Quality Control Method Based on Coupling Machining Sensor Network

To monitor the dynamic changes of process quality and reduce the quality fluctuation in machining process, a process quality control method based on coupling machining sensor network (CMSN) is proposed to improve product quality. The advantage of CMSN is to combine the complex network with sensor te...

Full description

Bibliographic Details
Main Authors: Liping Zhao, Guangzhou Diao, Yiyong Yao
Format: Article
Language:English
Published: Hindawi - SAGE Publishing 2014-05-01
Series:International Journal of Distributed Sensor Networks
Online Access:https://doi.org/10.1155/2014/213040
_version_ 1797712155231911936
author Liping Zhao
Guangzhou Diao
Yiyong Yao
author_facet Liping Zhao
Guangzhou Diao
Yiyong Yao
author_sort Liping Zhao
collection DOAJ
description To monitor the dynamic changes of process quality and reduce the quality fluctuation in machining process, a process quality control method based on coupling machining sensor network (CMSN) is proposed to improve product quality. The advantage of CMSN is to combine the complex network with sensor technology. The purpose of this paper is to explore influence of coupling relationships between machining errors on the product quality by analyzing the stability of CMSN. Firstly, the mapping rules between machining process and network elements are provided to construct the topological model of CMSN. Next some performance indices of sensor nodes are defined and calculated to explore the self-organization stability of CMSN so that the appropriate sensor configuration can be selected to ensure the local stability of machining process. On this basis, the whole stability of CMSN is investigated by analyzing the nodes coupling so that the error accumulations are analyzed to improve product quality. Finally, a case study is provided to verify the feasibility of proposed method, in which Monte Carlo simulation is used to produce required quality data. The whole stability of CMSN for blade machining is discussed. It is expected that the proposed method can provide some guidance for machining process.
first_indexed 2024-03-12T07:17:36Z
format Article
id doaj.art-d7f68afc83e5449da87bb24b2e489d2d
institution Directory Open Access Journal
issn 1550-1477
language English
last_indexed 2024-03-12T07:17:36Z
publishDate 2014-05-01
publisher Hindawi - SAGE Publishing
record_format Article
series International Journal of Distributed Sensor Networks
spelling doaj.art-d7f68afc83e5449da87bb24b2e489d2d2023-09-02T22:42:53ZengHindawi - SAGE PublishingInternational Journal of Distributed Sensor Networks1550-14772014-05-011010.1155/2014/213040213040The Process Quality Control Method Based on Coupling Machining Sensor NetworkLiping Zhao0Guangzhou Diao1Yiyong Yao2 State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710049, China State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710049, China School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, ChinaTo monitor the dynamic changes of process quality and reduce the quality fluctuation in machining process, a process quality control method based on coupling machining sensor network (CMSN) is proposed to improve product quality. The advantage of CMSN is to combine the complex network with sensor technology. The purpose of this paper is to explore influence of coupling relationships between machining errors on the product quality by analyzing the stability of CMSN. Firstly, the mapping rules between machining process and network elements are provided to construct the topological model of CMSN. Next some performance indices of sensor nodes are defined and calculated to explore the self-organization stability of CMSN so that the appropriate sensor configuration can be selected to ensure the local stability of machining process. On this basis, the whole stability of CMSN is investigated by analyzing the nodes coupling so that the error accumulations are analyzed to improve product quality. Finally, a case study is provided to verify the feasibility of proposed method, in which Monte Carlo simulation is used to produce required quality data. The whole stability of CMSN for blade machining is discussed. It is expected that the proposed method can provide some guidance for machining process.https://doi.org/10.1155/2014/213040
spellingShingle Liping Zhao
Guangzhou Diao
Yiyong Yao
The Process Quality Control Method Based on Coupling Machining Sensor Network
International Journal of Distributed Sensor Networks
title The Process Quality Control Method Based on Coupling Machining Sensor Network
title_full The Process Quality Control Method Based on Coupling Machining Sensor Network
title_fullStr The Process Quality Control Method Based on Coupling Machining Sensor Network
title_full_unstemmed The Process Quality Control Method Based on Coupling Machining Sensor Network
title_short The Process Quality Control Method Based on Coupling Machining Sensor Network
title_sort process quality control method based on coupling machining sensor network
url https://doi.org/10.1155/2014/213040
work_keys_str_mv AT lipingzhao theprocessqualitycontrolmethodbasedoncouplingmachiningsensornetwork
AT guangzhoudiao theprocessqualitycontrolmethodbasedoncouplingmachiningsensornetwork
AT yiyongyao theprocessqualitycontrolmethodbasedoncouplingmachiningsensornetwork
AT lipingzhao processqualitycontrolmethodbasedoncouplingmachiningsensornetwork
AT guangzhoudiao processqualitycontrolmethodbasedoncouplingmachiningsensornetwork
AT yiyongyao processqualitycontrolmethodbasedoncouplingmachiningsensornetwork