Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications

Shape memory alloys (SMAs) are smart materials that change their crystalline structures when subjected to heat or tension, resulting in a macroscopic deformation. When applied to actuators, SMAs present a remarkable load–weight ratio and flexibility, making them suitable for diverse applications. Ho...

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Main Authors: Carmen Ballester, Dorin Copaci, Janeth Arias, Luis Moreno, Dolores Blanco
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/12/4/159
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author Carmen Ballester
Dorin Copaci
Janeth Arias
Luis Moreno
Dolores Blanco
author_facet Carmen Ballester
Dorin Copaci
Janeth Arias
Luis Moreno
Dolores Blanco
author_sort Carmen Ballester
collection DOAJ
description Shape memory alloys (SMAs) are smart materials that change their crystalline structures when subjected to heat or tension, resulting in a macroscopic deformation. When applied to actuators, SMAs present a remarkable load–weight ratio and flexibility, making them suitable for diverse applications. However, challenges such as their energy consumption, nonlinear control, and low displacement must be considered. This paper presents a new strategy for improving the total displacement while adding neither supplementary SMA wires nor complex external devices. In addition, a novel control strategy is proposed to improve the nonlinearity of SMAs’ behavior. A hoist system was developed to linearly increase the displacement with the number of pulleys and wire turns used. The design also used parallel actuation to increase the load capacity. The actuator presented a high load capacity with reduced weight, lifting more than 100 times its own mass, with a low-cost and robust external system. The simplicity of the actuator’s control and production and its lightness make it a suitable option for a wide range of applications, including wearable exoskeletons.
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spelling doaj.art-d80cae84c4ee465881be4d251ccb02b92023-11-17T17:51:13ZengMDPI AGActuators2076-08252023-04-0112415910.3390/act12040159Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement ApplicationsCarmen Ballester0Dorin Copaci1Janeth Arias2Luis Moreno3Dolores Blanco4Department of Systems Engineering and Automation, Carlos III University of Madrid, Leganés, 28911 Madrid, SpainDepartment of Systems Engineering and Automation, Carlos III University of Madrid, Leganés, 28911 Madrid, SpainDepartment of Systems Engineering and Automation, Carlos III University of Madrid, Leganés, 28911 Madrid, SpainDepartment of Systems Engineering and Automation, Carlos III University of Madrid, Leganés, 28911 Madrid, SpainDepartment of Systems Engineering and Automation, Carlos III University of Madrid, Leganés, 28911 Madrid, SpainShape memory alloys (SMAs) are smart materials that change their crystalline structures when subjected to heat or tension, resulting in a macroscopic deformation. When applied to actuators, SMAs present a remarkable load–weight ratio and flexibility, making them suitable for diverse applications. However, challenges such as their energy consumption, nonlinear control, and low displacement must be considered. This paper presents a new strategy for improving the total displacement while adding neither supplementary SMA wires nor complex external devices. In addition, a novel control strategy is proposed to improve the nonlinearity of SMAs’ behavior. A hoist system was developed to linearly increase the displacement with the number of pulleys and wire turns used. The design also used parallel actuation to increase the load capacity. The actuator presented a high load capacity with reduced weight, lifting more than 100 times its own mass, with a low-cost and robust external system. The simplicity of the actuator’s control and production and its lightness make it a suitable option for a wide range of applications, including wearable exoskeletons.https://www.mdpi.com/2076-0825/12/4/159smart materialsSMA-based actuatorshigh displacementnonlinear controlwearable exoskeletons
spellingShingle Carmen Ballester
Dorin Copaci
Janeth Arias
Luis Moreno
Dolores Blanco
Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
Actuators
smart materials
SMA-based actuators
high displacement
nonlinear control
wearable exoskeletons
title Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
title_full Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
title_fullStr Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
title_full_unstemmed Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
title_short Hoist-Based Shape Memory Alloy Actuator with Multiple Wires for High-Displacement Applications
title_sort hoist based shape memory alloy actuator with multiple wires for high displacement applications
topic smart materials
SMA-based actuators
high displacement
nonlinear control
wearable exoskeletons
url https://www.mdpi.com/2076-0825/12/4/159
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AT dorincopaci hoistbasedshapememoryalloyactuatorwithmultiplewiresforhighdisplacementapplications
AT janetharias hoistbasedshapememoryalloyactuatorwithmultiplewiresforhighdisplacementapplications
AT luismoreno hoistbasedshapememoryalloyactuatorwithmultiplewiresforhighdisplacementapplications
AT doloresblanco hoistbasedshapememoryalloyactuatorwithmultiplewiresforhighdisplacementapplications