Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction

Mechanical simulation models have become crucial for understanding Li-ion battery failure and degradation mechanisms. However, existing safety assessment models lack the implementation of SOC-dependent thickness variations referred to as reversible swelling. Reversible swelling affects the applied p...

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Main Authors: Patrick Höschele, Christian Ellersdorfer
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/9/8/417
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author Patrick Höschele
Christian Ellersdorfer
author_facet Patrick Höschele
Christian Ellersdorfer
author_sort Patrick Höschele
collection DOAJ
description Mechanical simulation models have become crucial for understanding Li-ion battery failure and degradation mechanisms. However, existing safety assessment models lack the implementation of SOC-dependent thickness variations referred to as reversible swelling. Reversible swelling affects the applied preload force on a constrained pouch cell, potentially impacting its safety. To investigate this, a finite element RVE model was developed in LS-Dyna. Two swelling models, simplified homogenous expansion (HE) and locally resolved expansion (LE), were implemented along with a reference basis model (BM) without expansion. Six different stress- or strain-based short circuit criteria were calibrated with abuse test simulations at different SOCs and preload forces. Short circuit prognosis improved on average by 0.8% and 0.7% for the LE and HE model compared to the BM, with minimum principal stress being the most suitable criterion. The LE model exhibited a softer mechanical response than the HE model or BM, accounting for the pouch cell surface unevenness at small indentations. This study demonstrated the feasibility and usefulness of implementing an expansion model in a commercial FE solver for improved short circuit predictions. An expansion model is crucial for simulating aged battery cells with significant geometry changes strongly affecting the preload force of a constrained battery cell.
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spelling doaj.art-d831e3ea992d411eadd15ea39eb0df162023-11-19T00:15:56ZengMDPI AGBatteries2313-01052023-08-019841710.3390/batteries9080417Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit PredictionPatrick Höschele0Christian Ellersdorfer1Vehicle Safety Institute, Graz University of Technology, 8010 Graz, AustriaVehicle Safety Institute, Graz University of Technology, 8010 Graz, AustriaMechanical simulation models have become crucial for understanding Li-ion battery failure and degradation mechanisms. However, existing safety assessment models lack the implementation of SOC-dependent thickness variations referred to as reversible swelling. Reversible swelling affects the applied preload force on a constrained pouch cell, potentially impacting its safety. To investigate this, a finite element RVE model was developed in LS-Dyna. Two swelling models, simplified homogenous expansion (HE) and locally resolved expansion (LE), were implemented along with a reference basis model (BM) without expansion. Six different stress- or strain-based short circuit criteria were calibrated with abuse test simulations at different SOCs and preload forces. Short circuit prognosis improved on average by 0.8% and 0.7% for the LE and HE model compared to the BM, with minimum principal stress being the most suitable criterion. The LE model exhibited a softer mechanical response than the HE model or BM, accounting for the pouch cell surface unevenness at small indentations. This study demonstrated the feasibility and usefulness of implementing an expansion model in a commercial FE solver for improved short circuit predictions. An expansion model is crucial for simulating aged battery cells with significant geometry changes strongly affecting the preload force of a constrained battery cell.https://www.mdpi.com/2313-0105/9/8/417lithium-ion batterypouch cellreversible swellingpreload forcenumerical simulationmechanical abuse
spellingShingle Patrick Höschele
Christian Ellersdorfer
Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
Batteries
lithium-ion battery
pouch cell
reversible swelling
preload force
numerical simulation
mechanical abuse
title Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
title_full Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
title_fullStr Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
title_full_unstemmed Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
title_short Implementing Reversible Swelling into the Numerical Model of a Lithium-Ion Pouch Cell for Short Circuit Prediction
title_sort implementing reversible swelling into the numerical model of a lithium ion pouch cell for short circuit prediction
topic lithium-ion battery
pouch cell
reversible swelling
preload force
numerical simulation
mechanical abuse
url https://www.mdpi.com/2313-0105/9/8/417
work_keys_str_mv AT patrickhoschele implementingreversibleswellingintothenumericalmodelofalithiumionpouchcellforshortcircuitprediction
AT christianellersdorfer implementingreversibleswellingintothenumericalmodelofalithiumionpouchcellforshortcircuitprediction