Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study

Abstract Background The field of orthopaedics is a constantly evolving discipline. Despite the historical success of plates, pins and screws in fracture reduction and stabilisation, there is a continuing search for more efficient and improved methods of fracture fixation. The aim of this study was t...

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Main Authors: QiCai Jason Hoon, Matthew H. Pelletier, Chris Christou, Kenneth A. Johnson, William R. Walsh
Format: Article
Language:English
Published: Wiley 2016-01-01
Series:Journal of Experimental Orthopaedics
Subjects:
Online Access:https://doi.org/10.1186/s40634-016-0055-3
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author QiCai Jason Hoon
Matthew H. Pelletier
Chris Christou
Kenneth A. Johnson
William R. Walsh
author_facet QiCai Jason Hoon
Matthew H. Pelletier
Chris Christou
Kenneth A. Johnson
William R. Walsh
author_sort QiCai Jason Hoon
collection DOAJ
description Abstract Background The field of orthopaedics is a constantly evolving discipline. Despite the historical success of plates, pins and screws in fracture reduction and stabilisation, there is a continuing search for more efficient and improved methods of fracture fixation. The aim of this study was to evaluate shape‐memory staples and to compare them to a currently used implant for internal fracture fixation. Multi‐plane bending stability and interfragmentary compression were assessed across a simulated osteotomy using single and double‐staple fixation and compared to a bridging plate. Methods Transverse osteotomies were made in polyurethane blocks (20 × 20 × 120 mm) and repairs were performed with one (n = 6), or two (n = 6) 20 mm nitinol staples, or an eight‐hole 2.7 mm quarter‐tubular plate (n = 6). A pressure film was placed between fragments to determine contact area and compressive forces before and after loading. Loading consisted of multi‐planar four‐point bending with an actuator displacement of 3 mm. Gapping between segments was recorded to determine loads corresponding to a 2 mm gap and residual post‐load gap. Results Staple fixations showed statistically significant higher mean compressive loads and contact areas across the osteotomy compared to plate fixations. Double‐staple constructs were superior to single‐staple constructs for both parameters (p < 0.001). Double‐staple constructs were significantly stiffer and endured significantly larger loads before 2 mm gap formation compared to other constructs in the dorsoventral plane (p < 0.001). However, both staple constructs were significantly less stiff and tolerated considerably lower loads before 2 mm gap formation when compared to plate constructs in the ventrodorsal and right‐to‐left lateral loading planes. Loading of staple constructs showed significantly reduced permanent gap formation in all planes except ventrodorsally when compared to plate constructs. Conclusions Although staple fixations were not as stable as plate fixations in particular loading planes, double‐staple constructs demonstrated the most consistent bending stiffness in all planes. Placing two perpendicular staples is suggested instead of single‐staples whenever possible, with at least one staple applied on the compression side of the anticipated loading to improve construct stability.
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spelling doaj.art-d85ee546600d47119754a85f8c6e96b32024-02-07T15:05:53ZengWileyJournal of Experimental Orthopaedics2197-11532016-01-0131n/an/a10.1186/s40634-016-0055-3Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro studyQiCai Jason Hoon0Matthew H. Pelletier1Chris Christou2Kenneth A. Johnson3William R. Walsh4Surgical and Orthopaedic Research Laboratories (SORL)Prince of Wales Clinical SchoolUniversity of New South Wales2031SydneyNSWAustraliaSurgical and Orthopaedic Research Laboratories (SORL)Prince of Wales Clinical SchoolUniversity of New South Wales2031SydneyNSWAustraliaSurgical and Orthopaedic Research Laboratories (SORL)Prince of Wales Clinical SchoolUniversity of New South Wales2031SydneyNSWAustraliaFaculty of Veterinary ScienceUniversity of Sydney2006SydneyNSWAustraliaSurgical and Orthopaedic Research Laboratories (SORL)Prince of Wales Clinical SchoolUniversity of New South Wales2031SydneyNSWAustraliaAbstract Background The field of orthopaedics is a constantly evolving discipline. Despite the historical success of plates, pins and screws in fracture reduction and stabilisation, there is a continuing search for more efficient and improved methods of fracture fixation. The aim of this study was to evaluate shape‐memory staples and to compare them to a currently used implant for internal fracture fixation. Multi‐plane bending stability and interfragmentary compression were assessed across a simulated osteotomy using single and double‐staple fixation and compared to a bridging plate. Methods Transverse osteotomies were made in polyurethane blocks (20 × 20 × 120 mm) and repairs were performed with one (n = 6), or two (n = 6) 20 mm nitinol staples, or an eight‐hole 2.7 mm quarter‐tubular plate (n = 6). A pressure film was placed between fragments to determine contact area and compressive forces before and after loading. Loading consisted of multi‐planar four‐point bending with an actuator displacement of 3 mm. Gapping between segments was recorded to determine loads corresponding to a 2 mm gap and residual post‐load gap. Results Staple fixations showed statistically significant higher mean compressive loads and contact areas across the osteotomy compared to plate fixations. Double‐staple constructs were superior to single‐staple constructs for both parameters (p < 0.001). Double‐staple constructs were significantly stiffer and endured significantly larger loads before 2 mm gap formation compared to other constructs in the dorsoventral plane (p < 0.001). However, both staple constructs were significantly less stiff and tolerated considerably lower loads before 2 mm gap formation when compared to plate constructs in the ventrodorsal and right‐to‐left lateral loading planes. Loading of staple constructs showed significantly reduced permanent gap formation in all planes except ventrodorsally when compared to plate constructs. Conclusions Although staple fixations were not as stable as plate fixations in particular loading planes, double‐staple constructs demonstrated the most consistent bending stiffness in all planes. Placing two perpendicular staples is suggested instead of single‐staples whenever possible, with at least one staple applied on the compression side of the anticipated loading to improve construct stability.https://doi.org/10.1186/s40634-016-0055-3NitinolStapleShape memoryInternal fixationBiomechanical
spellingShingle QiCai Jason Hoon
Matthew H. Pelletier
Chris Christou
Kenneth A. Johnson
William R. Walsh
Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
Journal of Experimental Orthopaedics
Nitinol
Staple
Shape memory
Internal fixation
Biomechanical
title Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
title_full Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
title_fullStr Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
title_full_unstemmed Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
title_short Biomechanical evaluation of shape‐memory alloy staples for internal fixation—an in vitro study
title_sort biomechanical evaluation of shape memory alloy staples for internal fixation an in vitro study
topic Nitinol
Staple
Shape memory
Internal fixation
Biomechanical
url https://doi.org/10.1186/s40634-016-0055-3
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