Fabrication of 3D-printed hygromorphs based on different cellulosic fillers

Abstract The aim of this work is to characterize the moisture-dependent actuation behavior of bioinspired and additively manufactured hygromorphs based by following deductive and inductive design approaches. Fused Filament Fabrication (FFF) is employed to print bilayered structures consisting of swe...

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Main Authors: Matthias Langhansl, Jörg Dörrstein, Peter Hornberger, Cordt Zollfrank
Format: Article
Language:English
Published: SpringerOpen 2021-01-01
Series:Functional Composite Materials
Subjects:
Online Access:https://doi.org/10.1186/s42252-020-00014-w
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author Matthias Langhansl
Jörg Dörrstein
Peter Hornberger
Cordt Zollfrank
author_facet Matthias Langhansl
Jörg Dörrstein
Peter Hornberger
Cordt Zollfrank
author_sort Matthias Langhansl
collection DOAJ
description Abstract The aim of this work is to characterize the moisture-dependent actuation behavior of bioinspired and additively manufactured hygromorphs based by following deductive and inductive design approaches. Fused Filament Fabrication (FFF) is employed to print bilayered structures consisting of swellable active layers and rigid passive layers. The active layer is composed of a polylactic acid (PLA) matrix filled with different hygroscopic cellulosic materials (native and modified) up to a filler content of 50 m%. Acrylonitrile Butadiene Styrene (ABS) is used for the passive layer. The FFF process allows the generation of desired differential swelling properties in the composites upon moisture absorption. The moisture dependent actuation strain of the printed bilayers was determined by video analyses. Some influencing geometrical factors which contribute to the actuation were deduced from x-ray diffraction (XRD) and micro computed tomography (μCT). The investigation of the mean cellulose microfibril orientation on the surface of the active layer suggested a preferential orientation with respect to printing direction. Furthermore, a gradient of cellulosic material within a single printed layer was observed, which indicates fiber sedimentation. Comparison with the thermomechanical model derived from Timoshenko (1925) shows that the computational prediction of the moisture dependent actuation is considerably accurate for most selected cellulosic materials and filler contents.
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spelling doaj.art-d863bf9400a8452c947551186142eb672022-12-21T23:26:31ZengSpringerOpenFunctional Composite Materials2522-57742021-01-01211810.1186/s42252-020-00014-wFabrication of 3D-printed hygromorphs based on different cellulosic fillersMatthias Langhansl0Jörg Dörrstein1Peter Hornberger2Cordt Zollfrank3TUM Campus Straubing for Biotechnology and Sustainability, Biogenic PolymersTUM Campus Straubing for Biotechnology and Sustainability, Biogenic PolymersApplication Center for CT in Metrology, Fraunhofer Institute for Integrated Circuits, IISTUM Campus Straubing for Biotechnology and Sustainability, Biogenic PolymersAbstract The aim of this work is to characterize the moisture-dependent actuation behavior of bioinspired and additively manufactured hygromorphs based by following deductive and inductive design approaches. Fused Filament Fabrication (FFF) is employed to print bilayered structures consisting of swellable active layers and rigid passive layers. The active layer is composed of a polylactic acid (PLA) matrix filled with different hygroscopic cellulosic materials (native and modified) up to a filler content of 50 m%. Acrylonitrile Butadiene Styrene (ABS) is used for the passive layer. The FFF process allows the generation of desired differential swelling properties in the composites upon moisture absorption. The moisture dependent actuation strain of the printed bilayers was determined by video analyses. Some influencing geometrical factors which contribute to the actuation were deduced from x-ray diffraction (XRD) and micro computed tomography (μCT). The investigation of the mean cellulose microfibril orientation on the surface of the active layer suggested a preferential orientation with respect to printing direction. Furthermore, a gradient of cellulosic material within a single printed layer was observed, which indicates fiber sedimentation. Comparison with the thermomechanical model derived from Timoshenko (1925) shows that the computational prediction of the moisture dependent actuation is considerably accurate for most selected cellulosic materials and filler contents.https://doi.org/10.1186/s42252-020-00014-w3D printingActuationBilayerAnisotropic swellingCelluloseMicrocrystalline cellulose
spellingShingle Matthias Langhansl
Jörg Dörrstein
Peter Hornberger
Cordt Zollfrank
Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
Functional Composite Materials
3D printing
Actuation
Bilayer
Anisotropic swelling
Cellulose
Microcrystalline cellulose
title Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
title_full Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
title_fullStr Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
title_full_unstemmed Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
title_short Fabrication of 3D-printed hygromorphs based on different cellulosic fillers
title_sort fabrication of 3d printed hygromorphs based on different cellulosic fillers
topic 3D printing
Actuation
Bilayer
Anisotropic swelling
Cellulose
Microcrystalline cellulose
url https://doi.org/10.1186/s42252-020-00014-w
work_keys_str_mv AT matthiaslanghansl fabricationof3dprintedhygromorphsbasedondifferentcellulosicfillers
AT jorgdorrstein fabricationof3dprintedhygromorphsbasedondifferentcellulosicfillers
AT peterhornberger fabricationof3dprintedhygromorphsbasedondifferentcellulosicfillers
AT cordtzollfrank fabricationof3dprintedhygromorphsbasedondifferentcellulosicfillers