Linear Laser Scanning Measurement Method Tracking by a Binocular Vision

The 3D scanning of a freeform structure relies on the laser probe and the localization system. The localization system, determining the effect of the point cloud reconstruction, will generate positioning errors when the laser probe works in complex paths with a fast speed. To reduce the errors, in t...

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Main Authors: Chunyan Wu, Li Yang, Zai Luo, Wensong Jiang
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/9/3572
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author Chunyan Wu
Li Yang
Zai Luo
Wensong Jiang
author_facet Chunyan Wu
Li Yang
Zai Luo
Wensong Jiang
author_sort Chunyan Wu
collection DOAJ
description The 3D scanning of a freeform structure relies on the laser probe and the localization system. The localization system, determining the effect of the point cloud reconstruction, will generate positioning errors when the laser probe works in complex paths with a fast speed. To reduce the errors, in this paper, a linear laser scanning measurement method is proposed based on binocular vision calibration. A simple and effective eight-point positioning marker attached to the scanner is proposed to complete the positioning and tracking procedure. Based on this, the method of marked point detection based on image moment and the principle of global coordinate system calibration are introduced in detail. According to the invariance principle of space distance, the corresponding points matching method between different coordinate systems is designed. The experimental results show that the binocular vision system can complete localization under different light intensities and complex environments, and that the repeated translation error of the binocular vision system is less than 0.22 mm, while the rotation error is less than 0.15°. The repeated error of the measurement system is less than 0.36 mm, which can meet the requirements of the 3D shape measurement of the complex workpiece.
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spelling doaj.art-d864b3e097a54a829d999c4f16e672452023-11-23T09:20:23ZengMDPI AGSensors1424-82202022-05-01229357210.3390/s22093572Linear Laser Scanning Measurement Method Tracking by a Binocular VisionChunyan Wu0Li Yang1Zai Luo2Wensong Jiang3College of Metrology & Measurement Engineering, China Jiliang University, Hangzhou 310018, ChinaCollege of Information Engineering, China Jiliang University, Hangzhou 310018, ChinaCollege of Metrology & Measurement Engineering, China Jiliang University, Hangzhou 310018, ChinaCollege of Metrology & Measurement Engineering, China Jiliang University, Hangzhou 310018, ChinaThe 3D scanning of a freeform structure relies on the laser probe and the localization system. The localization system, determining the effect of the point cloud reconstruction, will generate positioning errors when the laser probe works in complex paths with a fast speed. To reduce the errors, in this paper, a linear laser scanning measurement method is proposed based on binocular vision calibration. A simple and effective eight-point positioning marker attached to the scanner is proposed to complete the positioning and tracking procedure. Based on this, the method of marked point detection based on image moment and the principle of global coordinate system calibration are introduced in detail. According to the invariance principle of space distance, the corresponding points matching method between different coordinate systems is designed. The experimental results show that the binocular vision system can complete localization under different light intensities and complex environments, and that the repeated translation error of the binocular vision system is less than 0.22 mm, while the rotation error is less than 0.15°. The repeated error of the measurement system is less than 0.36 mm, which can meet the requirements of the 3D shape measurement of the complex workpiece.https://www.mdpi.com/1424-8220/22/9/3572stereo vision3D metrologycalibrationhybrid measurementlaser
spellingShingle Chunyan Wu
Li Yang
Zai Luo
Wensong Jiang
Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
Sensors
stereo vision
3D metrology
calibration
hybrid measurement
laser
title Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
title_full Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
title_fullStr Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
title_full_unstemmed Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
title_short Linear Laser Scanning Measurement Method Tracking by a Binocular Vision
title_sort linear laser scanning measurement method tracking by a binocular vision
topic stereo vision
3D metrology
calibration
hybrid measurement
laser
url https://www.mdpi.com/1424-8220/22/9/3572
work_keys_str_mv AT chunyanwu linearlaserscanningmeasurementmethodtrackingbyabinocularvision
AT liyang linearlaserscanningmeasurementmethodtrackingbyabinocularvision
AT zailuo linearlaserscanningmeasurementmethodtrackingbyabinocularvision
AT wensongjiang linearlaserscanningmeasurementmethodtrackingbyabinocularvision