A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System

A light pen coordinate measuring system (LPCMS) is a kind of vision-based portable coordinate measuring technique. It implements coordinate measurement by analyzing the image of a light pen, which has several control points and a probe. The relative positions of control points need to be determined...

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Main Authors: Sen Wang, Shugui Liu, Qing Mao
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/20/19/5592
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author Sen Wang
Shugui Liu
Qing Mao
author_facet Sen Wang
Shugui Liu
Qing Mao
author_sort Sen Wang
collection DOAJ
description A light pen coordinate measuring system (LPCMS) is a kind of vision-based portable coordinate measuring technique. It implements coordinate measurement by analyzing the image of a light pen, which has several control points and a probe. The relative positions of control points need to be determined before measurement and serve as the measuring basis in LPCMS. How to accurately calibrate the relative positions of control points is the most important issue in system calibration. In this paper, a new method of control point position calibration based on a traditional coordinate measuring machine (CMM) is proposed. A light pen is fastened to the measuring arm of a CMM and performs accurate translational movement driven by the CMM. A camera is used to capture the images of control points at different positions, and the corresponding readings of the CMM are recorded at the same time. By establishing a separate coordinate system for each control point, the relative positions of the control points can be transformed to the differences of a series of translation vectors. Experiments show that the calibration repeatability of control point positions can reach 10 μm and the standard deviation of measurement of the whole LPCMS can reach 30 μm. A CMM is used to generate accurate translation, which provides a high accuracy basis of calibration. Through certain mathematical treatment, tremendous data acquired by moving the light pen to tens of thousands of different positions can be processed in a simple way, which can reduce the influence of random error. Therefore, the proposed method provides a high-accuracy solution of control point position calibration for LPCMS.
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spelling doaj.art-d8b685b7bac44e668f7d9314f5ffbed52023-11-20T15:32:25ZengMDPI AGSensors1424-82202020-09-012019559210.3390/s20195592A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring SystemSen Wang0Shugui Liu1Qing Mao2State Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University, Tianjin 300072, ChinaState Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University, Tianjin 300072, ChinaState Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University, Tianjin 300072, ChinaA light pen coordinate measuring system (LPCMS) is a kind of vision-based portable coordinate measuring technique. It implements coordinate measurement by analyzing the image of a light pen, which has several control points and a probe. The relative positions of control points need to be determined before measurement and serve as the measuring basis in LPCMS. How to accurately calibrate the relative positions of control points is the most important issue in system calibration. In this paper, a new method of control point position calibration based on a traditional coordinate measuring machine (CMM) is proposed. A light pen is fastened to the measuring arm of a CMM and performs accurate translational movement driven by the CMM. A camera is used to capture the images of control points at different positions, and the corresponding readings of the CMM are recorded at the same time. By establishing a separate coordinate system for each control point, the relative positions of the control points can be transformed to the differences of a series of translation vectors. Experiments show that the calibration repeatability of control point positions can reach 10 μm and the standard deviation of measurement of the whole LPCMS can reach 30 μm. A CMM is used to generate accurate translation, which provides a high accuracy basis of calibration. Through certain mathematical treatment, tremendous data acquired by moving the light pen to tens of thousands of different positions can be processed in a simple way, which can reduce the influence of random error. Therefore, the proposed method provides a high-accuracy solution of control point position calibration for LPCMS.https://www.mdpi.com/1424-8220/20/19/5592coordinate measuringvision metrologylight pencontrol point position calibrationCMMPnP problem
spellingShingle Sen Wang
Shugui Liu
Qing Mao
A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
Sensors
coordinate measuring
vision metrology
light pen
control point position calibration
CMM
PnP problem
title A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
title_full A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
title_fullStr A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
title_full_unstemmed A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
title_short A CMM-Based Method of Control Point Position Calibration for Light Pen Coordinate Measuring System
title_sort cmm based method of control point position calibration for light pen coordinate measuring system
topic coordinate measuring
vision metrology
light pen
control point position calibration
CMM
PnP problem
url https://www.mdpi.com/1424-8220/20/19/5592
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