Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests

This article presents the results of tests conducted on the average and instantaneous friction coefficients of railway vehicle disc brakes. The tests were carried out independently of various states of wear on the friction linings and the brake disc. The requirements of the International Union of Ra...

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Main Authors: Wojciech Sawczuk, Armando Miguel Rilo Cañás, Dariusz Ulbrich, Jakub Kowalczyk
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/16/4766
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author Wojciech Sawczuk
Armando Miguel Rilo Cañás
Dariusz Ulbrich
Jakub Kowalczyk
author_facet Wojciech Sawczuk
Armando Miguel Rilo Cañás
Dariusz Ulbrich
Jakub Kowalczyk
author_sort Wojciech Sawczuk
collection DOAJ
description This article presents the results of tests conducted on the average and instantaneous friction coefficients of railway vehicle disc brakes. The tests were carried out independently of various states of wear on the friction linings and the brake disc. The requirements of the International Union of Railways (UIC) regarding the approval of brake linings for use were taken into account. Based on many years of research using a brake bench to test railway disc brakes, the authors developed multiple regression models for the average friction coefficient and fluctuations (tolerances) in the instantaneous friction coefficient and achieved 870 results. The models proposed three types of variables: the input braking parameters (speed, pressure, and mass to be braked), operational parameters (the wear on the friction linings and the brake disc), and design parameters (perforations in the form of holes on the disc surface). The above two models were validated on the basis of 384 brakes, and in subsequent stages a further evaluation was performed. The coefficients were determined to be, respectively, 0.99 for the model of the average friction coefficient and 0.71 for the model of tolerance (fluctuations) of the instantaneous friction coefficient.
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spelling doaj.art-d8e29eb76497472580afba7760008e132023-11-22T08:32:31ZengMDPI AGMaterials1996-19442021-08-011416476610.3390/ma14164766Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench TestsWojciech Sawczuk0Armando Miguel Rilo Cañás1Dariusz Ulbrich2Jakub Kowalczyk3Faculty of Transport and Civil Engineering, Institute of Transport, 60-965 Poznan, PolandDB Systemtechnik GmbH, 14774 Berlin, GermanyFaculty of Transport and Civil Engineering, Institute of Machines and Motor Vehicles, 60-965 Poznan, PolandFaculty of Transport and Civil Engineering, Institute of Machines and Motor Vehicles, 60-965 Poznan, PolandThis article presents the results of tests conducted on the average and instantaneous friction coefficients of railway vehicle disc brakes. The tests were carried out independently of various states of wear on the friction linings and the brake disc. The requirements of the International Union of Railways (UIC) regarding the approval of brake linings for use were taken into account. Based on many years of research using a brake bench to test railway disc brakes, the authors developed multiple regression models for the average friction coefficient and fluctuations (tolerances) in the instantaneous friction coefficient and achieved 870 results. The models proposed three types of variables: the input braking parameters (speed, pressure, and mass to be braked), operational parameters (the wear on the friction linings and the brake disc), and design parameters (perforations in the form of holes on the disc surface). The above two models were validated on the basis of 384 brakes, and in subsequent stages a further evaluation was performed. The coefficients were determined to be, respectively, 0.99 for the model of the average friction coefficient and 0.71 for the model of tolerance (fluctuations) of the instantaneous friction coefficient.https://www.mdpi.com/1996-1944/14/16/4766railway disc brakefriction coefficientmultiple regression
spellingShingle Wojciech Sawczuk
Armando Miguel Rilo Cañás
Dariusz Ulbrich
Jakub Kowalczyk
Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
Materials
railway disc brake
friction coefficient
multiple regression
title Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
title_full Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
title_fullStr Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
title_full_unstemmed Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
title_short Modeling the Average and Instantaneous Friction Coefficient of a Disc Brake on the Basis of Bench Tests
title_sort modeling the average and instantaneous friction coefficient of a disc brake on the basis of bench tests
topic railway disc brake
friction coefficient
multiple regression
url https://www.mdpi.com/1996-1944/14/16/4766
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AT dariuszulbrich modelingtheaverageandinstantaneousfrictioncoefficientofadiscbrakeonthebasisofbenchtests
AT jakubkowalczyk modelingtheaverageandinstantaneousfrictioncoefficientofadiscbrakeonthebasisofbenchtests